Patents by Inventor Michael P. Fahey

Michael P. Fahey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10589443
    Abstract: A method for producing building boards includes unwinding a facing sheet from a supply roll of facing sheet over top of a forming table that includes a series of nozzles. A volume of cementitious material is deposited from a slurry mixing device to the unwound facing sheet. Pressurized air is supplied from an air source to the series of nozzles, whereby a cushion of air is created between the unwound facing sheet and the forming table.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: March 17, 2020
    Assignee: SAINT-GOBAIN PLACO SAS
    Inventors: Robert J. Hauber, Gerald D. Boydston, Nathan Gregory Frailey, Michael P. Fahey, Bryan J. Wiltzius, John M. Bridenstine
  • Publication number: 20180079106
    Abstract: Discloses is an apparatus and method for utilizing air along a building board forming line for the purpose of reducing friction between the board and the underlying forming tables. The device employs a series of air nozzles that are formed within the face of the forming tables. An air source delivers pressurized air to the nozzles. As completed or partially completed boards travel along the forming tables, an air cushion is created to reduce the friction between the board and the underlying table. The pressurized air can also be used to transport the boards and promote the even distribution of slurry during formation. The various components of the present invention, and the manner in which they interrelate, are described in greater detail hereinafter.
    Type: Application
    Filed: November 30, 2017
    Publication date: March 22, 2018
    Inventors: Robert J. Hauber, Gerald D. Boydston, Nathan Gregory Frailey, Michael P. Fahey, Bryan J. Wiltzius, John M. Bridenstine
  • Publication number: 20150197034
    Abstract: Discloses is an apparatus and method for utilizing air along a building board forming line for the purpose of reducing friction between the board and the underlying forming tables. The device employs a series of air nozzles that are formed within the face of the forming tables. An air source delivers pressurized air to the nozzles. As completed or partially completed boards travel along the forming tables, an air cushion is created to reduce the friction between the board and the underlying table. The pressurized air can also be used to transport the boards and promote the even distribution of slurry during formation. The various components of the present invention, and the manner in which they interrelate, are described in greater detail hereinafter.
    Type: Application
    Filed: January 13, 2014
    Publication date: July 16, 2015
    Inventors: Robert J. Hauber, Gerald D. Boydston, Nathan Gregory Frailey, Michael P. Fahey, Bryan J. Wiltzius, John M. Bridenstine
  • Patent number: 9068586
    Abstract: Disclosed is a fastening system and method for securing a sheathing board to an associated framing member. The system includes a feedband for retaining a series of fasteners and a powered drill for sequentially driving the fasteners. The feedband is made from a membrane of a polymeric compound. As the fastener is driven into the sheathing board, a portion of the membrane tears away from the surrounding feedband and becomes seated beneath the fastener. This acts to seal the penetration point and prevent water intrusion and otherwise prevents deterioration of the sheathing board.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: June 30, 2015
    Assignee: CertainTeed Gypsum, Inc.
    Inventors: Robert J. Hauber, Michael P. Fahey, Mark E. Hennis
  • Publication number: 20140373336
    Abstract: Disclosed is a fastening system that is adapted for securing a sheathing board to an associated framing member. The system includes a feedband for retaining a series of fasteners and a powered drill for sequentially driving the fasteners. The feedband is made from a membrane of a polymeric compound. As the fastener is driven into the sheathing board, a portion of the membrane tears away from the surrounding feedband and becomes seated beneath the fastener. This acts to seal the penetration point and prevent water intrusion and otherwise prevents deterioration of the sheathing board.
    Type: Application
    Filed: September 12, 2014
    Publication date: December 25, 2014
    Applicant: CERTAINTEED GYPSUM, INC.
    Inventors: Robert J. Hauber, Michael P. Fahey, Mark E. Hennis
  • Patent number: 8834145
    Abstract: Disclosed is a gypsum board forming device which provides improved slurry spread. The device includes a forming table with an arcuate or angled profile that promotes a uniform slurry spread. An arcuate or angled hinge plate can also be included to further promote the uniform distribution of slurry prior to an extrusion plate.
    Type: Grant
    Filed: April 25, 2012
    Date of Patent: September 16, 2014
    Assignee: CertainTeed Gypsum, Inc.
    Inventor: Michael P Fahey
  • Patent number: 8353401
    Abstract: Disclosed is a fastening system that is adapted for securing a sheathing board to an associated framing member. The system includes a feedband for retaining a series of fasteners and a powered drill for sequentially driving the fasteners. The feedband is made from a membrane of a polymeric compound. As the fastener is driven into the sheathing board, a portion of the membrane tears away from the surrounding feedband and becomes seated beneath the fastener. This acts to seal the penetration point and prevent water intrusion and otherwise prevents deterioration of the sheathing board.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: January 15, 2013
    Assignee: CertainTeed Gypsum, Inc.
    Inventors: Robert J. Hauber, Mark E. Hennis, Michael P. Fahey
  • Publication number: 20120205047
    Abstract: Disclosed is a gypsum board forming device which provides improved slurry spread. The device includes a forming table with an arcuate or angled profile that promotes a uniform slurry spread. An arcuate or angled hinge plate can also be included to further promote the uniform distribution of slurry prior to an extrusion plate. As a result of the improved slurry spread, gypsum board with increased strength and durability can be created.
    Type: Application
    Filed: April 25, 2012
    Publication date: August 16, 2012
    Applicant: CERTAINTEED GYPSUM, INC.
    Inventor: Michael P. Fahey
  • Patent number: 8177541
    Abstract: Disclosed is a gypsum board forming device which provides improved slurry spread. The device includes a forming table with an arcuate or angled profile that promotes a uniform slurry spread. An arcuate or angled hinge plate can also be included to further promote the uniform distribution of slurry prior to an extrusion plate. As a result of the improved slurry spread, gypsum board with increased strength and durability can be created.
    Type: Grant
    Filed: September 11, 2007
    Date of Patent: May 15, 2012
    Assignee: Certain Teed Gypsum, Inc.
    Inventor: Michael P. Fahey
  • Patent number: 7811413
    Abstract: A multilayer gypsum board forming device, and a gypsum additive delivery system in which additives are delivered to one or more layers of a multi layered gypsum board panels, including engineered polymers, includes at least one additive assembly connected in-line with a first gypsum delivery receptacle for providing an additive fluid feed into the stream of a first gypsum slurry being transported through said first gypsum delivery receptacle for homogenously adding an additive to the first gypsum slurry, and a second gypsum delivery receptacle transporting a second gypsum slurry, in fluid communication with the mixer providing the first gypsum slurry, having a different set of characteristics from those of the first gypsum slurry. At least one outer surface including a polymeric compound or wax emulsion additive entrained therein essentially encases the core gypsum within two facing layers.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: October 12, 2010
    Assignee: BPB Limited
    Inventors: Mark E. Hennis, Michael P. Fahey, Robert J. Hauber, Matthew J Chowing, Gerald D. Boydston, Troy R. Stuart
  • Publication number: 20100132519
    Abstract: Disclosed is a fastening system that is adapted for securing a sheathing board to an associated framing member. The system includes a feedband for retaining a series of fasteners and a powered drill for sequentially driving the fasteners. The feedband is made from a membrane of a polymeric compound. As the fastener is driven into the sheathing board, a portion of the membrane tears away from the surrounding feedband and becomes seated beneath the fastener. This acts to seal the penetration point and prevent water intrusion and otherwise prevents deterioration of the sheathing board.
    Type: Application
    Filed: September 28, 2009
    Publication date: June 3, 2010
    Applicant: Certain Teed Gypsum, Inc.
    Inventors: Robert J. Hauber, Mark E. Hennis, Michael P. Fahey
  • Publication number: 20100109910
    Abstract: A Portable Information/Warning System includes a trailer, a battery-powered electronic changeable message board, an emergency light bar and a solar panel coupled to the electronic changeable message board over the emergency light bar. The emergency light bar comprises multiple alternately-flashing color lights. Alternate embodiments include the trailer being couplable to a vehicle, the message board being programmable with a variety of messages, and the angle of the solar panel being adjustable. The message board may also be configured to supply power to the emergency light bar.
    Type: Application
    Filed: November 6, 2008
    Publication date: May 6, 2010
    Inventor: Michael P. Fahey
  • Publication number: 20090297865
    Abstract: A gypsum-containing panel and a method of making it are disclosed including at least one facing layer having a first polymer that is reinforced with reinforcing fibers and a gypsum core that has a second polymer in a second polymer matrix interwoven with a gypsum matrix. The first polymer in the facing layer and said second polymer matrix in said gypsum core form a continuous polymer matrix, and can be the same polymer material.
    Type: Application
    Filed: June 19, 2009
    Publication date: December 3, 2009
    Inventors: Robert J. Hauber, Mark E. Hennis, Christopher J. Sanders, Michael P. Fahey
  • Patent number: 7594456
    Abstract: Disclosed is a fastening system that is adapted for securing a sheathing board to an associated framing member. The system includes a feedband for retaining a series of fasteners and a powered drill for sequentially driving the fasteners. The feedband is made from a membrane of a polymeric compound. As the fastener is driven into the sheathing board, a portion of the membrane tears away from the surrounding feedband and becomes seated beneath the fastener. This acts to seal the penetration point and prevent water intrusion and otherwise prevents deterioration of the sheathing board.
    Type: Grant
    Filed: June 15, 2006
    Date of Patent: September 29, 2009
    Assignee: Certain Teed Gypsum, Inc.
    Inventors: Robert J. Hauber, Mark E. Hennis, Michael P. Fahey
  • Publication number: 20090087616
    Abstract: A coating method for gypsum board having a surface gypsum layer in which a polymer additive has been entrained including forming a gypsum board including the polymer additive entrained in a surface layer, application of a preferably acrylic primary coating, curing and drying the gypsum board, passing the gypsum board through a first roll coater wherein a second fluid coating is deposited over the primary layer of the dried, coated gypsum board in which the polymer additive has been entrained, the coating then being dried and cured, wherein the coating material of the primary coating forms a chemical bond with the polymer additive entrained in the surface layer of the gypsum board and the polymer of the primary coating forms a chemical bond with the second fluid coating.
    Type: Application
    Filed: December 8, 2008
    Publication date: April 2, 2009
    Inventors: Mark E. HENNIS, Christopher J. Sanders, Michael P. Fahey, Gregory L. Wascomb, Robert J. Hauber, Gerald D. Boydston
  • Publication number: 20090025880
    Abstract: A multilayer gypsum board forming device, and a gypsum additive delivery system in which additives are delivered to one or more layers of a multi layered gypsum board panels, including engineered polymers, includes at least one additive assembly connected in-line with a first gypsum delivery receptacle for providing an additive fluid feed into the stream of a first gypsum slurry being transported through said first gypsum delivery receptacle for homogenously adding an additive to the first gypsum slurry, and a second gypsum delivery receptacle transporting a second gypsum slurry, in fluid communication with the mixer providing the first gypsum slurry, having a different set of characteristics from those of the first gypsum slurry. At least one outer surface including a polymeric compound or wax emulsion additive entrained therein essentially encases the core gypsum within two facing layers.
    Type: Application
    Filed: September 25, 2008
    Publication date: January 29, 2009
    Applicant: BPB plc
    Inventors: Mark E. HENNIS, Michael P. FAHEY, Robert J. HAUBER, Matthew J. CHOWNING, Gerald D. BOYDSTON, Troy R. STUART
  • Publication number: 20090001789
    Abstract: A panel assembly for a passenger compartment of a vehicle having passenger seating including a seat back is disclosed. A housing is mountable generally above the seat back within the passenger compartment. A light device is coupled to the housing and includes a first body portion and a second body portion being inelastic with the first body portion defining a first pivot axis. An illuminator is mounted to one of the body portions for selectively lighting a desired location over the passenger seating. A hinge is disposed between the body portions and spaced from the first pivot axis with the hinge defining a second pivot axis substantially parallel to the first pivot axis such that the second body portion rotates about the second pivot axis independently of rotation of the body portions about the first pivot axis for providing more accurate positioning of the illuminator to the desired location.
    Type: Application
    Filed: June 30, 2008
    Publication date: January 1, 2009
    Applicant: BBI ENTERPRISES GROUP, INC.
    Inventors: Steven G. Brown, Timothy P. Parkin, Jerome J. Ennis, Michael P. Fahey
  • Publication number: 20090001748
    Abstract: A trim assembly for an interior of a passenger compartment of a vehicle comprises a first panel, a first shell, and a second shell. The first panel forms interior trim for the vehicle and defines a first receptacle. The first shell defines a convex surface and a concave surface and is removably coupled within the first receptacle so that one of the convex surface and the concave surface is exposed. The second shell defines a convex surface and a concave surface and is matable to the first shell to define a case. The case is removable from the first receptacle.
    Type: Application
    Filed: June 30, 2008
    Publication date: January 1, 2009
    Applicant: BBI ENTERPRISES GROUP, INC.
    Inventors: Steven G. Brown, Timothy P. Parkin, Jerome J. Ennis, Michael P. Fahey
  • Patent number: 7435369
    Abstract: A method of manufacture of multilayer gypsum board, and a gypsum additive delivery system, including wet gypsum board passing through a board forming station in which additives are delivered to one or more layers of a multi layered gypsum board panels, such as engineered polymers, providing a better and more water resistance surface. Preferably, the gypsum board has a first layer of a mixture of set gypsum having an outer surface and a polymeric compound or wax emulsion additive entrained therein and impregnated in a thin sheet of randomly aligned inorganic fibers to essentially encase the core gypsum within two facing layers.
    Type: Grant
    Filed: October 19, 2004
    Date of Patent: October 14, 2008
    Assignee: BPB plc
    Inventors: Mark E. Hennis, Michael P. Fahey, Robert J. Hauber, Matthew J Chowing, Gerald D. Boydston, Troy R. Stuart
  • Publication number: 20080220110
    Abstract: Disclosed is a gypsum board forming device which provides improved slurry spread. The device includes a forming table with an arcuate or angled profile that promotes a uniform slurry spread. An arcuate or angled hinge plate can also be included to further promote the uniform distribution of slurry prior to an extrusion plate.
    Type: Application
    Filed: September 11, 2007
    Publication date: September 11, 2008
    Inventor: Michael P. Fahey