Abstract: A thermal management system and method for a vehicle includes a cooling system having a variable cooling capacity and which is connectable to a heat-producing system of the vehicle. A control system is configured to increase the cooling capacity of the cooling system to a first predetermined level in response to the at least one input indicating an increase in the future heat load of the heat-producing system when a temperature of the cooling system is at least a predetermined temperature and the cooling system is operating below the first predetermined level. The control system is also configured to inhibit increasing the cooling capacity of the cooling system to the first predetermined level in response to the at least one input indicating an increase in the future heat load of the heat-producing system when the temperature of the cooling system is less than the predetermined temperature.

Abstract: A plurality of fans is connectable to a heat exchanger arrangement having a plurality of separated cooling loops. At least one of the fans is operable to move air through at least two of the cooling loops, and at least one other fan is operable to move air through at least one of the cooling loops. A control system includes at least one controller and is operable to control each of the at least one fan using a respective control strategy correlating temperature values with fan outputs, and to control each of the at least one other fan using a respective control strategy that is different from each control strategy used to control the at least one fan.

Abstract: A thermal management system and method for a vehicle includes a cooling system having a variable cooling capacity and which is connectable to a heat-producing system of the vehicle. A control system is configured to increase the cooling capacity of the cooling system to a first predetermined level in response to the at least one input indicating an increase in the future heat load of the heat-producing system when a temperature of the cooling system is at least a predetermined temperature and the cooling system is operating below the first predetermined level. The control system is also configured to inhibit increasing the cooling capacity of the cooling system to the first predetermined level in response to the at least one input indicating an increase in the future heat load of the heat-producing system when the temperature of the cooling system is less than the predetermined temperature.

Abstract: A plurality of fans is connectable to a heat exchanger arrangement having a plurality of separated cooling loops. At least one of the fans is operable to move air through at least two of the cooling loops, and at least one other fan is operable to move air through at least one of the cooling loops. A control system includes at least one controller and is operable to control each of the at least one fan using a respective control strategy correlating temperature values with fan outputs, and to control each of the at least one other fan using a respective control strategy that is different from each control strategy used to control the at least one fan.

Abstract: A vehicle thermal management system includes an exhaust gas cooler configured to receive exhaust gas from the engine and to cool the exhaust gas before it is recirculated back into the engine. A valve is located downstream from the exhaust gas cooler, and is operable to control the amount of exhaust gas passing through the exhaust gas cooler. Intake air mixes with the exhaust gas downstream from the first valve. The mixed gas is then cooled by a mixed gas cooler before it enters the engine intake manifold. A coolant is circulated through the mixed gas cooler and a heat exchanger. The mixed gas rejects heat to the coolant via the mixed gas cooler, and the coolant rejects heat to the ambient air via the heat exchanger.

Abstract: A cooling system for cooling a plurality of heat producing systems includes a heat exchanger having a plurality of cooling zones, each of which has a respective inlet and outlet for facilitating flow of a respective temperature control fluid therethrough. Each of the respective temperature control fluids facilitates temperature control of a respective heat producing system. A plurality of fans cool the temperature control fluids flowing through the heat exchanger, and a fan or fans are disposed proximate each zone of the heat exchanger to provide air flow substantially independently from the air flow over the other cooling zones.

Abstract: A vehicle thermal management system includes a temperature control fluid for controlling the temperature of at least a portion of a vehicle system. A pump is configured to pump the temperature control fluid through a heat exchanger to facilitate the transfer of heat between the temperature control fluid and ambient air. A fan is operable to move the ambient air across the heat exchanger to facilitate increased heat transfer. A control system is used to control operation of the pump and the fan. The control system is provided with operation data that includes optimized operating speeds for the pump and the fan to minimize power consumption, while maximizing heat transfer.

Abstract: A fluid pump includes a pump housing having a housing cavity with an inlet and an outlet. An encapsulated stator assembly is positioned within the housing cavity and at least partially defines a fluid passage from the inlet to the outlet. A polymeric capsule member encloses and seals the encapsulated stator assembly, protecting the motor from, and providing heat transfer to, the working fluid. A stator provides a magnetic field which drives a rotor assembly. The rotor assembly rotates an impeller for pumping fluid from the inlet to the outlet.

Abstract: A fluid pump includes a pump housing having a housing cavity with an inlet and an outlet. A diffuser is located within the housing cavity, and includes a portion that is attached to the housing. The diffuser has a diffuser cavity, in which a stator assembly and canister are located. The canister provides a seal where it contacts the diffuser; this isolates the stator assembly from the fluid. The stator assembly provides a magnetic field which drives a rotor assembly. The rotor assembly rotates an impeller, which pumps the fluid from the inlet to the outlet.

Abstract: A fluid pump includes a pump housing having a housing cavity with an inlet and an outlet. An encapsulated stator assembly is positioned within the housing cavity and at least partially defines a fluid passage from the inlet to the outlet. A polymeric capsule member encloses and seals the encapsulated stator assembly, protecting the motor from, and providing heat transfer to, the working fluid. A stator provides a magnetic field which drives a rotor assembly. The rotor assembly rotates an impeller for pumping fluid from the inlet to the outlet.

Abstract: A fluid pump includes a pump housing having a housing cavity with an inlet and an outlet. A diffuser is located within the housing cavity, and includes a portion that is attached to the housing. The diffuser has a diffuser cavity, in which a stator assembly and canister are located. The canister provides a seal where it contacts the diffuser; this isolates the stator assembly from the fluid. The stator assembly provides a magnetic field which drives a rotor assembly. The rotor assembly rotates an impeller, which pumps the fluid from the inlet to the outlet.

Abstract: A fluid pump includes a pump housing having a housing cavity with an inlet and an outlet. An encapsulated stator assembly is positioned within the housing cavity and at least partially defines a fluid passage from the inlet to the outlet. A polymeric capsule member encloses and seals the encapsulated stator assembly, protecting the motor from, and providing heat transfer to, the working fluid. A stator provides a magnetic field which drives a rotor assembly. The rotor assembly rotates an impeller for pumping fluid from the inlet to the outlet.

Abstract: A fluid valve having a piston for controlling fluid flow through the valve. The fluid valve includes a housing having at least one inlet and outlet. A threaded shaft within the housing connects to a joining member to move the piston with rotation of the shaft to control fluid flow.

Abstract: A fluid pump includes a pump housing having a housing cavity with an inlet and an outlet. An encapsulated stator assembly is positioned within the housing cavity and at least partially defines a fluid passage from the inlet to the outlet. A polymeric capsule member encloses and seals the encapsulated stator assembly, protecting the motor from, and providing heat transfer to, the working fluid. A stator provides a magnetic field which drives a rotor assembly. The rotor assembly rotates an impeller for pumping fluid from the inlet to the outlet.

Abstract: A battery box with a lid and a tray assembly for batteries for a hybrid electric vehicle. The lid and tray assembly are made of steel with an internal and external spray coating of an elastomer with high electrical resistance properties. Batteries are mounted in the tray assembly and enclosed by the lid. The elastomer coating on the tray assembly and the lid provides a non-electrically conductive interior and exterior surface for increased service safety. The steel base material of the tray assembly and the lid provides shielding from electromagnetic interference and radio frequency interference associated with the high voltages required to operate electric motors in hybrid electric vehicles. Additionally, the tray assembly has vents designed to optimize cooling of the batteries.

Abstract: An interface for interfacing an accelerator control input, a service brake control input, and a parking brake control input with a hybrid electric vehicle's electric control system that controls propulsion of the vehicle by controlling the motor torque output of an electric traction drive motor that drives driven wheels of the vehicle. The application of either the service brakes or the parking brake concurrent with the accelerator pedal being at non-idle causes the interface to override the motor torque being requested by the accelerator control input in favor of a zero motor torque request to the control system.

Abstract: A drive motor mounting module for a hybrid electric vehicle and the motor mounting module in combination with the hybrid electric vehicle. More specifically, the drive motor mounting module is comprised of a drive motor, a front motor mount support bracket, a chassis front support bracket, a chassis cross member, two rear motor mount brackets, two cross braces, two vertical channels and two motor module locating mounts. The entire module can be modularly assembled prior to installation to the vehicle chassis on a main assembly line. The mounting module engages the drive motor to the chassis by three point mountings.

Abstract: An aneroid boost modulator briefly restricts mass air flow from a turbocharged diesel engine intake manifold to a fuel injection pump aneroid control during free engine acceleration to inhibit operation of the aneroid controller until the engine and the turbocharger develop sufficient speed to use the increasing fuel supply efficiently. The modulator eliminates emission of black smoke from the engine during free engine acceleration while having no significant affect on acceleration of the engine under a load as in accelerating a vehicle.