Abstract: Thermoforming apparatus and methods are described. To-be-formed polymeric material may be separated initially from a mold surface by a grid or support rail, avoiding the mold surface from drawing heat away from the material while it is being heated to forming temperatures. The grid may retract into the mold when no longer needed to support the material. Plugs or inserts about which material is formed may include skirts, allowing the formed material to be shaped so as to guide coins or other objects into cavities in which the coins or objects are held for presentation or display. Profile plates associated with the molds may include non-stick material on their sides intended to abut to-be-formed polymeric sheets in order to reduce possibility of transfer of printing from the sheets to the plates and reduce undesired transfer of heat from the plates to the sheets.

Abstract: Thermoforming apparatus and methods are described. To-be-formed polymeric material may be separated initially from a mold surface by a grid or support rail, avoiding the mold surface from drawing heat away from the material while it is being heated to forming temperatures. The grid may retract into the mold when no longer needed to support the material. Plugs or inserts about which material is formed may include skirts, allowing the formed material to be shaped so as to guide coins or other objects into cavities in which the coins or objects are held for presentation or display. Profile plates associated with the molds may include non-stick material on their sides intended to abut to-be-formed polymeric sheets in order to reduce possibility of transfer of printing from the sheets to the plates and reduce undesired transfer of heat from the plates to the sheets.