Abstract: Forged cavity back iron-type clubs and oversize clubs are disclosed. These forged clubs have thin, durable hitting face and relatively large cavity volumes. These clubs have high rotational moments of inertia to minimize distance and accuracy penalties associated with off-center hits. Long irons with hitting face of about 0.100 inch thick are achievable by the present invention. Also disclosed are forged irons made from stainless steels and annealed to achieve the desired hardness and ductility.

Abstract: Forged cavity back iron-type clubs and oversize clubs are disclosed. These forged clubs have thin, durable hitting face and relatively large cavity volumes. These clubs have high rotational moments of inertia to minimize distance and accuracy penalties associated with off-center hits. Long irons with hitting face of about 0.100 inch thick are achievable by the present invention. Also disclosed are forged irons made from stainless steels and annealed to achieve the desired hardness and ductility.

Abstract: A golf club head having a cavity back arrangement and a sandwich construction is disclosed. The club head contains a thin strike face, a metal back flange and a light weight insert located between the strike face and the back flange to provide structural support to the strike face. The insert is in contact with at least a portion of the strike face and is made from light weight materials including magnesium and titanium. The club head is constructed to move the center of gravity lower and toward the back of the club head and to increase the moment of inertia. The insert provides the necessary support with adversely affecting either the center of gravity or the moment of inertia.

Abstract: Disclosed herein is a golf club head comprising a forged face cup, which comprises a hitting face and at least one sidewall, a cast member, and a stamped member, wherein the face cup, the cast member and the stamped member are welded together to form the golf club head. The hitting face and the at least one sidewall form a face cup. The hitting face may have a thickened central portion and a relatively thinner intermediate region. The hitting face defines a rectangular area of about 0.5 inch by 1.0 inch, and wherein initial ball speeds generated by the golf club head impacting golf balls are within 2% of a peak initial ball speed within the rectangle.

Abstract: Disclosed herein is a golf club head comprising a forged face cup, which comprises a hitting face and at least one sidewall, a cast member, and a stamped member, wherein the face cup, the cast member and the stamped member are welded together to form the golf club head. The hitting face and the at least one sidewall form a face cup. The hitting face may have a thickened central portion and a relatively thinner intermediate region. The hitting face defines a rectangular area of about 0.5 inch by 1.0 inch, and wherein initial ball speeds generated by the golf club head impacting golf balls are within 2% of a peak initial ball speed within the rectangle.

Abstract: Disclosed herein is a golf club head comprising a forged face cup, which comprises a hitting face and at least one sidewall, a cast member, and a stamped member, wherein the face cup, the cast member and the stamped member are welded together to form the golf club head. The hitting face and the at least one sidewall form a face cup. The hitting face may have a thickened central portion and a relatively thinner intermediate region. The hitting face defines a rectangular area of about 0.5 inch by 1.0 inch, and wherein initial ball speeds generated by the golf club head impacting golf balls are within 2% of a peak initial ball speed within the rectangle.