Abstract: An apparatus for coating paperboard comprising a flame treater, a heater, a coater for applying a thin coating of a water-dispersible polymer, a dryer, and a cooler with an air curtain to keep the heat confined to the hot end of the apparatus.

Abstract: Composites of paper and bioriented polyester plastic film are made by passing a web of paperboard and a web of plastic film, with a layer of extruded molten polymer impregnating and bonding agent between the webs, through a nip. The process involves controlling one or more of the speed of the webs, the temperature of the molten polymer, the pressure or spacing of the rolls at the nip, and the rate of extrusion, relative to the porosity and surface characteristics of the paper web such that a portion of the molten polymer impregnates partially into and becomes part of the paper web and a substantial portion lies outwardly of the surface of the paper web and solidifies to form a new surface to which the film is bonded and which it is supported clear of the paper surface. The molten polymer may be polyethylene or an ethylene acrylic acid copolymer. These composites are useful in forming corrugated structures which may be used for baking in convection ovens.

Abstract: Composites of paper and bioriented polyester plastic film are made by passing a web of paperboard and a web of plastic film, with a layer of extruded molten polymer impregnating and bonding agent between the webs, through a nip. The process involves controlling one or more of the speed of the webs, the temperature of the molten polymer, the pressure or spacing of the rolls at the nip, and the rate of extrusion, relative to the porosity and surface characteristics of the paper web such that a portion of the molten polymer impregnates partially into and becomes part of the paper web and a substantial portion lies outwardly of the surface of the paper web and solidifies to form a new surface to which the film is bonded and which it is supported clear of the paper surface. The molten polymer may be polyethylene or an ethylene acrylic acid copolymer. These composites are useful in forming corrugated structures which may be used for baking in convection ovens.

Abstract: Composites of paper and bioriented polyester plastic film are made by passing a web of paperboard and a web of plastic film, with a layer of extruded molten polymer impregnating and bonding agent between the webs, through a nip. The process involves controlling one or more of the speed of the webs, the temperature of the molten polymer, the pressure or spacing of the rolls at the nip, and the rate of extrusion, relative to the porosity and surface characteristics of the paper web such that a portion of the molten polymer impregnates partially into and becomes part of the paper web and a substantial portion lies outwardly of the surface of the paper web and solidifies to form a new surface to which the film is bonded and which it is supported clear of the paper surface. The molten polymer may be polyethylene or an ethylene acrylic acid copolymer. These composites are useful in forming corrugated structures which may be used for baking in convection ovens.

Abstract: A method for coating paperboard comprising heating paperboard to a temperature sufficient to remove at least some moisture from the paperboard; applying an aqueous dispersion of at least one water-dispersible polymer to the paperboard product; heating the paperboard to at least partially cure the water-dispersible polymer; and cooling the paperboard to at least 160 degrees Fahrenheit to reduce the tackiness of the cured water-dispersible polymer.

Abstract: Composites of paper and bioriented polyester plastic film are made by passing a web of paperboard and a web of plastic film, with a layer of extruded molten polymer impregnating and bonding agent between the webs, through a nip. The process involves controlling one or more of the speed of the webs, the temperature of the molten polymer, the pressure or spacing of the rolls at the nip, and the rate of extrusion, relative to the porosity and surface characteristics of the paper web such that a portion of the molten polymer impregnates partially into and becomes part of the paper web and a substantial portion lies outwardly of the surface of the paper web and solidifies to form a new surface to which the film is bonded and which it is supported clear of the paper surface. The molten polymer may be polyethylene or an ethylene acrylic acid copolymer. These composites are useful in forming corrugated structures which may be used for baking in convection ovens.

Abstract: The present invention is a force resisting corrugated assembly, and can be constructed into a pallet or dunnage support made from corrugated paperboard that minimizes adverse environmental impact, occupies little space before it is configured, and effectively saves production, storage and transportation costs. The present corrugated paperboard assembly can be shipped and stored as either one or more die-cut and scored corrugated paperboard pieces, thereby eliminating excess volume, with the pieces being readily interconnectable to form a complete pallet or dunnage support assembly. Preferably, the paperboard of the present invention further has a low moisture vapor transmission rate (MVTR), excellent glueability and recyclability. The present invention incorporates a lower and upper frame member foldably constructed from corrugated paperboard blanks. Each frame member has ribs having locking slots.