Abstract: A method of generating an aerosol in an aerosol-generating system includes storing liquid aerosol-forming substrate in a liquid storage portion and delivering via a pump a liquid aerosol-forming substrate from the liquid storage portion to an atomizer. The method also includes sensing a puff via a a puff sensor in an airflow path of the aerosol-generating system and determining a puff intensity during the puff via a controller. The delivery flow rate of the liquid aerosol-forming substrate to the atomizer is adjusted in response to the determined puff intensity.

Abstract: An aerosol-generating device is provided, including a first atomiser assembly including a first mesh element defining a plurality of first nozzles each having a minimum diameter of equal to or less than 2.5 micrometres; a second atomiser assembly including a second mesh element defining a plurality of second nozzles each having a minimum diameter of between 3 micrometres and 10 micrometres; a first device connector configured to receive a first liquid reservoir and to supply a first liquid from the first liquid reservoir to the first atomiser assembly; and a second device connector configured to receive a second liquid reservoir and to supply a second liquid from the second liquid reservoir to the second atomiser assembly.

Abstract: A mesh element for an atomiser assembly is provided, including: a first layer defining at least one channel including a minimum cross-sectional area; and a second layer overlying the first layer and defining at least one nozzle including a maximum cross-sectional area, the second layer including an inner surface facing the first layer and an outer surface facing away from the first layer, the at least one nozzle overlying the at least one channel, and the maximum cross-sectional area of the at least one nozzle being smaller than the minimum cross-sectional area of the at least one channel, and the outer surface of the second layer defining an annular portion extending around the at least one nozzle, the annular portion having a semi-circular cross-sectional shape, and a thickness of the second layer at each annular portion being larger than a thickness of the second layer between adjacent annular portions.

Abstract: An aerosol-generating device for generating an aerosol from an aerosol-forming substrate is provided, the device including: a device housing defining a chamber configured to receive the substrate; an airflow channel extending from an air inlet in the device housing and through, or in fluid communication with, the chamber; and a puff sensor assembly including a heat transfer element and a temperature sensor in contact with the heat transfer element, a first portion of the airflow channel being at least partially defined by an airflow channel wall and a second portion of the airflow channel being at least partially defined by the heat transfer element, the second portion being adjacent to the first portion and outside of the chamber, and at least one of thermal conductivity or thermal diffusivity of the heat transfer element being greater than a respective thermal conductivity or thermal diffusivity of the airflow channel wall.

Abstract: A handheld aerosol-generating device may include an emitter configured to emit light, a sensor configured to receive light, and an aerosol chamber configured to hold an aerosol. The emitter may emit light into the aerosol chamber. The sensor may receive light from the aerosol chamber and measure at least one wavelength of the spectrum of the received light. Direct measurement of parameters, and/or the presence, of the aerosol in the aerosol chamber may be enabled, where the direct measurement of parameters of the aerosol in the aerosol chamber may enable optimal operation of an aerosol-generating system that may be the handheld aerosol-generating device.

Abstract: An aerosol-generating device includes a sound generator to produce sound. The sound may be described as “high fidelity.” The sound may emulate the sound of one or more conventional uses of different smoking materials, emulate a masking noise, or include information. The sound generated may be modulated based on a user's puff. A user interface may be provided to configure the aerosol-generating device, which may include selection of the smoking material to emulate. The aerosol-generating device may store a library of sounds to use with different types of aerosol-generating substrates. The sound may be retrieved from a plurality of sounds.

Abstract: A mesh for an atomizer assembly is provided, including a first surface, a second surface, and a plurality of nozzles extending between the first surface and the second surface, the first surface being at least partially coated with a hydrophilic coating or the second surface being at least partially coated with a hydrophobic coating, the plurality of nozzles defining an inner surface, and the inner surface being at least partially coated with the hydrophilic coating. An atomizer assembly for an aerosol-generating device, and an aerosol-generating device comprising an atomizer assembly, are also provided.

Abstract: A method of generating an aerosol in an aerosol-generating system includes storing liquid aerosol-forming substrate in a liquid storage portion and delivering via a pump a liquid aerosol-forming substrate from the liquid storage portion to an atomizer. The method also includes sensing a puff via a a puff sensor in an airflow path of the aerosol-generating system and determining a puff intensity during the puff via a controller. The delivery flow rate of the liquid aerosol-forming substrate to the atomizer is adjusted in response to the determined puff intensity.

Abstract: An aerosol-generating system, and aerosol-generating device, and a charging case for an aerosol-generating device are provided. The system includes an aerosol-generating device; an ambient air quality sensor; and a controller. The device includes a housing having a chamber to receive an aerosol-forming substrate; and a heating assembly to heat the substrate when the substrate is received in the chamber. The ambient air quality sensor is arranged to sense a property of the ambient air in the vicinity of the system and the controller is connected to the ambient air quality sensor and is configured to receive ambient air quality readings from the ambient air quality sensor and to output an ambient air quality signal based on one or more of the readings of the ambient air quality sensor.

Abstract: A method for controlling power supplied to an aerosol-generating element of an aerosol-generating device is provided, the aerosol-generating device including a controller and a battery configured to deliver power to the aerosol-generating element and to the controller, and the method including steps of: measuring at least one first characteristic of the battery, the first characteristic being a temperature or an internal resistance of the battery; and deactivating or disabling the aerosol-generating device if the measured temperature is less than a minimum temperature or the measured internal resistance of the battery is greater than a maximum internal resistance. A controller for an aerosol-generating device, and an aerosol-generating device, are also provided.

Abstract: An aerosol-generating device is provided, including: a heater casing housing a heating chamber, the heating chamber configured to receive an aerosol-generating article including an aerosol-forming substrate; an air-flow tube configured to provide air to the heating chamber; and a controller configured to control operation of the aerosol-generating device, in which the heater casing, the air-flow tube, and the control element are mounted to one another and form a self-supporting component of the aerosol-generating device. A self-supporting component for an aerosol-generating device, and an aerosol-generating system including the aerosol-generating device and an aerosol-generating article, is also provided.

Abstract: A heater assembly for an aerosol-generating device is provided, including: an elongate heating chamber configured to heat an aerosol-forming substrate; and a heating element arranged around the elongate heating chamber, the elongate heating chamber having a first length and the heating element having a second length, the first length of the elongate heating chamber being greater than the second length of the heating element, such that there is a proximal distance between a proximal end of the elongate heating chamber and a proximal end of the heating element, and the proximal distance being between 0.1 millimeter and 4 millimeters. An aerosol-generating device including the heater assembly, and an aerosol-generating system including the aerosol-generating device and an aerosol-generating article, are also provided.

Abstract: A heating assembly for an aerosol-generating device is provided, the heating assembly including: a substrate layer that is an electrically isolating substrate layer; and a heating element arranged on a first portion of the substrate layer, the substrate layer including a second portion on which the heating element is not disposed, the substrate layer being rolled into a tubular shape, such that the first portion of the substrate layer is positioned as an inner layer, the second portion of the substrate layer being positioned as an outer layer surrounding the first portion of the substrate layer, and the heating element being arranged between the first portion of the substrate layer and the second portion of the substrate layer.

Abstract: An aerosol-generating system has a biosensor configured to detect a biological characteristic of the user. A controller provides health data based on the at least one biological characteristic detected by the biosensor. The health data may be provided to the user, used to modify an aerosol delivery profile of an aerosolizer, stored for later use, or may be communicated to other devices.

Abstract: A heater assembly for an aerosol-generating device is provided, including: a heating chamber configured to heat an aerosol-forming substrate; a heater casing arranged around the heating chamber, the heater casing being arranged radially distanced from the heating chamber; a first connecting wall and a second connecting wall; and an air-tight hollow space defined between the heating chamber, the heater casing, and the first and the second connecting walls, the air-tight hollow space being filled with a gaseous composition at ambient pressure, and a heating element being arranged at least partly around the heating chamber. An aerosol-generating device including the heater assembly, and an aerosol-generating system including the aerosol-generating device and the aerosol-forming substrate, are also provided.

Abstract: An aerosol-generating device may comprise a housing defining at least one internal compartment. The housing may be waterproof. The aerosol-generating device may further comprise a power supply, an electric heater, and/or a haptic feedback device. Each of the power supply, electric heater, and/or haptic feedback device may be positioned within one or more of the at least one internal compartment.

Abstract: The present invention relates to an aerosol-generating device that is configured for generating an inhalable aerosol by heating an aerosol-forming substrate. The device comprises a device housing for receiving the aerosol-forming substrate and a pyrometer for determining a temperature of a heated target surface within the device housing. The invention further relates to an aerosol-generating system comprising such an aerosol-generating device and an aerosol-generating article for use with the device including an aerosol-forming substrate.

Abstract: A method of manufacturing a component for an aerosol-generating article including a taggant is provided, the method including the steps of: applying the taggant to the component; detecting an amount of the taggant that the component comprises; determining whether the detected amount of the taggant is less than a first-predetermined amount; and rejecting the component when the detected amount of the taggant is less than the first-predetermined amount. An apparatus for manufacturing a component for an aerosol-generating article including a taggant is also provided. A kit of parts is also provided.

Abstract: An aerosol-generating device may include a housing defining at least one internal compartment. The housing may be waterproof. The aerosol-generating device may further include a power supply, an electric heater, and/or a haptic feedback device. Each of the power supply, electric heater, and/or haptic feedback device may be positioned within one or more of the at least one internal compartment.

Abstract: An electronic aerosol-generating smoking device includes a main body having a heating region for heating aerosol-forming substrate. The main body includes a front housing defining a cavity configured to receive an aerosol-forming substrate, and a heater in the main body and configured to heat the aerosol-forming substrate in the cavity. At least a portion of an internal surface of the main body is at least one of a hydrophobic and super-hydrophobic surface.