Abstract: Composite products having mineral networks polymerized about cellulosic material and a method for making such products are described. One embodiment of the composite product comprises a paper product having a polymerized mineral network, such as a silica/silicate network around, throughout and/or about the cellulosic material instead of having isolated particles of filler material deposited onto, or purposefully bonded to, the cellulosic material. One embodiment of the method comprises providing a mixture comprising cellulosic material, a Group I metal silicate and a Group II metal base or salt. The mixture is then carbonated to produce a product comprising precipitated carbonate filler material and a polymerized mineral network about the cellulosic material. This product is then formed into paper products wherein the ash content can be substantially greater than conventional paper products while maintaining suitable strength properties.

Abstract: Composite products having mineral networks polymerized about cellulosic material and a method for making such products are described. One embodiment of the composite product comprises a paper product having a polymerized mineral network, such as a silica/silicate network around, throughout and/or about the cellulosic material instead of having isolated particles of filler material deposited onto, or purposefully bonded to, the cellulosic material. One embodiment of the method comprises providing a mixture comprising cellulosic material, a Group I metal silicate and a Group II metal base or salt. The mixture is then carbonated to produce a product comprising precipitated carbonate filler material and a polymerized mineral network about the cellulosic material. This product is then formed into paper products wherein the ash content can be substantially greater than conventional paper products while maintaining suitable strength properties.

Abstract: Two embodiments of a process for producing concentrated suspensions of polyurea microcapsules especially suitable for manufacturing carbonless copy paper (CCP) are disclosed. Either embodiment can be a batch or continuous process. In the first embodiment, a liquid hydrophobic phase comprising a core material and polyisocyanate at least partially soluble therein is emulsified with an aqueous continuous phase including a polyhydroxylated colloidal stabilizer to form a suspension of microdroplets of the hydrophobic phase. A polyamine such as diethylenetriamine reactive with the polyisocyanate and a catalytic amount of an alkaline base are then added, initiating an interfacial polyaddition reaction at alkaline pH which forms the polyurea microcapsules. The alkaline base is preferably NaOH, KOH, or LiOH; the polyisocyanate is preferably a biuretized or isocyanurate-modified triisocyanate of a lower alkyl diisocyanate; and the polyamine is preferably added in a stoichiometric ratio relative to the isocyanate.

Abstract: Two embodiments of a process for producing concentrated suspensions of polyurea microcapsules especially suitable for manufacturing carbonless copy paper (CCP) are disclosed. Either embodiment can be a batch or continuous process. In the first embodiment, a liquid hydrophobic phase comprising a core material and polyisocyanate at least partially soluble therein is emulsified with an aqueous continuous phase including a polyhydroxylated colloidal stabilizer to form a suspension of microdroplets of the hydrophobic phase. A polyamine such as diethylenetriamine reactive with the polyisocyanate and a catalytic amount of an alkaline base are then added, initiating an interfacial polyaddition reaction at alkaline pH which forms the polyurea microcapsules. The alkaline base is preferably NaOH, KOH, or LiOH; the polyisocyanate is preferably a biuretized or isocyanurate-modified triisocyanate of a lower alkyl diisocyanate; and the polyamine is preferably added in a stoichiometric ratio relative to the isocyanate.

Abstract: ASA graft copolymers prepared by an emulsion/suspension process are good flow and impact modifiers for PVC. Blends with PVC exhibit excellent physical properties and considerably better melt flow than PVC blends with conventional impact modifiers.