Abstract: Aspects of the present invention relate to systems and apparatus for a multi-aperture vacuum tool that is comprised of a distributed vacuum tool that has a number of apertures distributed across an area for manipulating material portion, such as textile, mesh, cloth, and foam. The multi-aperture vacuum tool is also comprised of a refined vacuum tool. The refined vacuum tool generally has a couple of apertures that allow the refined vacuum tool to manipulate smaller portions of material than that which are handled by the distributed vacuum tool. Further, it is contemplated that an affixing tool, such as an ultrasonic welder, is also incorporated with exemplary aspects of the multi-aperture vacuum tool.

Abstract: A system and method may simultaneously apply a limited visibility bite line to a temporarily assembled shoe upper and shoe sole while also generating a digital bite line. The digital bite line may be used to generate a tool path for the application of adhesives to the shoe upper and/or to the shoe sole assembly to permanently assemble the shoe. The limited visibility bite line may comprise a mark or other indicia observable only under specific viewing conditions and/or only for a limited amount of time or until removal. The limited visibility bite line may be used for quality control check purposes to verify, for example, the proper application of adhesives or the proper assembly of the shoe. The limited visibility bite line may be unobservable to the ultimate purchaser and/or wearer of the shoe.

Abstract: A tool path for treating a shoe upper may be generated to treat substantially only the surface of the shoe bounded by a bite line. The bite line may be defined to correspond to the junction of the shoe upper and a shoe bottom unit. Bite line data and three-dimensional profile data representing at least a portion of a surface of a shoe upper bounded by a bite line may be utilized in combination to generate a tool path for processing the surface of the upper, such as automated application of adhesive to the surface of a lasted upper bounded by a bite line.

Abstract: Manufacturing and assembly of a shoe or a portion of a shoe is enhanced by automated placement and assembly of shoe parts. For example, a part-recognition system analyzes an image of a shoe part to identify the part and determine a location of the part. Once the part is identified and located, the part can be manipulated by an automated manufacturing tool.

Abstract: Aspects of the present invention relate to systems and apparatus for a multi-aperture vacuum tool that is comprised of a distributed vacuum tool that has a number of apertures distributed across an area for manipulating material portion, such as textile, mesh, cloth, and foam. The multi-aperture vacuum tool is also comprised of a refined vacuum tool. The refined vacuum tool generally has a couple of apertures that allow the refined vacuum tool to manipulate smaller portions of material than that which are handled by the distributed vacuum tool. Further, it is contemplated that an affixing tool, such as an ultrasonic welder, is also incorporated with exemplary aspects of the multi-aperture vacuum tool.

Abstract: Aspects relate to systems and apparatus for a vacuum tool having a vacuum distributor, one or more vacuum apertures, a vacuum distribution cavity, and a plate. The vacuum tool is effective for picking and placing one or more manufacturing parts utilizing a vacuum force. Aspects of the present invention have a plurality of vacuum distributors coupled as a unified vacuum tool, which provides control over generated vacuum forces. Further, aspects of the present invention vary a size, shape, offset, and/or pitch of one or more apertures extending through the vacuum tool plate. Further yet, aspects of the present invention contemplate selective activation/deactivation of one or more vacuum generators.

Abstract: Manufacturing of a shoe is enhanced by creating 3-D models of shoe parts. For example, a laser beam may be projected onto a shoe-part surface, such that a projected laser line appears on the shoe part. An image of the projected laser line may be analyzed to determine coordinate information, which may be converted into geometric coordinate values usable to create a 3-D model of the shoe part. Once a 3-D model is known and is converted to a coordinate system recognized by shoe-manufacturing tools, certain manufacturing steps may be automated.

Abstract: Aspects relate to systems, methods, and apparatus for a zoned vacuum tool comprised of independently operable vacuum sources provided a vacuum force to segregated zones. A vacuum force is generated in connection with a first zone independently of an activation or deactivation of vacuum force generation associated with a second zone. Therefore, a single vacuum tool can selectively apply a vacuum force to material portions, which allows for control as to which material portions are manipulated by the vacuum tool.

Abstract: Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.