Patents by Inventor Minoru Otsu

Minoru Otsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9879335
    Abstract: This welded structure comprises a weld metal which contains C, Si, Mn, Cr, Mo, V, Nb, N and O in prescribed amounts respectively with the balance being Fe and unavoidable impurities and which exhibits an A value of 200 or more and a Z value of 0.05 or more. The A value is calculated from the element contents of the weld metal according to the formula: A value=([V]/51+[Nb]/93)/{[V]×([Cr]/5+[Mo]/2)}×104. The Z value is calculated according to the formula: Z value=N×[insol. V] [wherein N (particles/?m) is the number density of carbide particles present in a prior austenite grain boundary per unit grain boundary in the stress-relief annealed weld metal, and [insol. V] is the concentration of compound-type V as determined by analyzing an extraction residue of the stress-relief annealed weld metal].
    Type: Grant
    Filed: February 3, 2014
    Date of Patent: January 30, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Ken Yamashita, Minoru Otsu, Mikihiro Sakata, Genichi Taniguchi
  • Patent number: 9505087
    Abstract: A weld metal according to the present invention has a specific chemical composition, contains carbide particles each having an equivalent circle diameter of greater than 0.5 ?m in a number of 0.25 or less per micrometer of grain boundary length, and has an A-value as specified by Formula (1) of 0.12 or more, Formula (1) expressed as follows: A-value=([V]/51+[Nb]/93)/([Cr]/52+[Mo]/96) ??(1) where [V], [Nb], [Cr], and [Mo] are contents (percent by mass) of V, Nb, Cr, and Mo, respectively, in the weld metal.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: November 29, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Ken Yamashita, Minoru Otsu, Genichi Taniguchi, Mikihiro Sakata
  • Patent number: 9289859
    Abstract: This weld metal has excellent creep characteristics and has a given chemical composition. In the weld metal, the value A defined by equation (1) is 200 or greater, and carbide particles each having an equivalent-circle diameter of 0.40 ?m or more have an average equivalent-circle diameter less than 0.85 ?m. In the segments that connect the centers of three or more carbide particles which are present on a 6-?m straight line and which each has an equivalent-circle diameter of 0.40 ?m or more, the sum of the lengths of the portions where the segments intersect the carbide particles is 25% or more of the overall length of the segments. Value A=([V]/51+[Nb]/93)/{[V]×([Cr]/5+[Mo]/2)}×104??(1) In the equation, [V], [Nb], [Cr], and [Mo] respectively indicate the contents (mass %) of V, Nb, Cr, and Mo in the weld metal.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: March 22, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Ken Yamashita, Minoru Otsu, Mikihiro Sakata, Genichi Taniguchi
  • Publication number: 20160002758
    Abstract: This welded structure comprises a weld metal which contains C, Si, Mn, Cr, Mo, V, Nb, N and O in prescribed amounts respectively with the balance being Fe and unavoidable impurities and which exhibits an A value of 200 or more and a Z value of 0.05 or more. The A value is calculated from the element contents of the weld metal according to the formula: A value=([V]/51+[Nb]/93)/{[V]×([Cr]/5+[Mo]/2)}×104. The Z value is calculated according to the formula: Z value=N×[insol. V] [wherein N (particles/?m) is the number density of carbide particles present in a prior austenite grain boundary per unit grain boundary in the stress-relief annealed weld metal, and [insol. V] is the concentration of compound-type V as determined by analyzing an extraction residue of the stress-relief annealed weld metal].
    Type: Application
    Filed: February 3, 2014
    Publication date: January 7, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Hidenori NAKO, Ken YAMASHITA, Minoru OTSU, Mikihiro SAKATA, Genichi TANIGUCHI
  • Publication number: 20150368767
    Abstract: A weld metal of the present invention contains C: 0.05-0.12%, Si: 0.10-0.35%, Mn: 0.65-0.90%, Cr: 1.85-2.50%, Mo: 0.80-1.20%, V: 0.25-0.50%, Nb: 0.010-0.050%, B: 0.0005-0.0010%, N: 0.025% or less (exclusive of 0%), and O: 0.025-0.060% respectively, with the remainder consisting of iron and inevitable impurities.
    Type: Application
    Filed: February 20, 2014
    Publication date: December 24, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hidenori NAKO, Ken YAMASHITA, Minoru OTSU, Genichi TANIGUCHI
  • Patent number: 8992698
    Abstract: Provided is a welding metal in which the chemical component composition thereof is appropriately controlled; an A value that is specified by a predetermined relational expression satisfies the requirement of being 3.8% to 9.0%; an X value that is specified by a predetermined relational expression satisfies the requirement of being 0.5% or greater; the area percentage of carbide particles having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less; and the number of carbide particles having a circle-equivalent diameter of 1.0 ?m or greater is 1000 particles/mm2 or less. This welding metal, which can exhibit not only high strength but also good low-temperature toughness and good drop-weight characteristics, is useful as a material for a pressure vessel in a nuclear power plant.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: March 31, 2015
    Assignee: Kobe Steel. Ltd.
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
  • Patent number: 8932415
    Abstract: Provided is a welding metal in which a predetermined chemical component composition is satisfied, the A value as specified by formula (1) is 3.8% to 9.0%, and the surface area percentage of carbide having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less. A value=0.8×[C]?0.05×[Si]+0.5×[Mn]+0.5×[Cu]+[Ni]?0.5×[Mo]+0.2×[Cr]??(1) (Provided that [C], [Si], [Mn], [Cu], [Ni], [Mo] and [Cr] are the C, Si, Mn, Cu, Ni, Mo and Cr content (by mass percent), respectively) The welding metal is useful as a material for a pressure vessel of a nuclear power plant as the welding metal is high in strength and has good low-temperature toughness and drop-weight characteristics.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: January 13, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
  • Publication number: 20140294491
    Abstract: A weld metal according to the present invention has a specific chemical composition, contains carbide particles each having an equivalent circle diameter of greater than 0.5 ?m in a number of 0.25 or less per micrometer of grain boundary length, and has an A-value as specified by Formula (1) of 0.12 or more, Formula (1) expressed as follows: A-value=([V]/51+[Nb]/93)/([Cr]/52+[Mo]/96) ??(1) where [V], [Nb], [Cr], and [Mo] are contents (percent by mass) of V, Nb, Cr, and Mo, respectively, in the weld metal.
    Type: Application
    Filed: November 21, 2012
    Publication date: October 2, 2014
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Hidenori Nako, Ken Yamashita, Minoru Otsu, Genichi Taniguchi, Mikihiro Sakata
  • Publication number: 20130315661
    Abstract: This weld metal has a predetermined chemical composition, controls the number of oxides in accordance with size, and has an A value stipulated by the belowmentioned formula of no greater than 5.0. A value=(100×[C]?6×[insol.Cr]?2×[insol.Mo]?24×[insol.V]?13×[insol.Nb])×([Mo]?[insol.Mo]), where [insol.Cr], [insol.Mo], [insol.Nb], and [insol.V] are contents (in mass percent) of Cr, Mo, Nb, and V, respectively, present as a compound after stress-relief heat treatment, and [C] and [Mo] are contents (in mass percent) of C and Mo, respectively, contained in the weld metal.
    Type: Application
    Filed: March 5, 2012
    Publication date: November 28, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel,Ltd.)
    Inventors: Hidenori Nako, Ken Yamashita, Minoru Otsu, Genichi Taniguchi, Mikihiro Sakata
  • Publication number: 20130309003
    Abstract: This weld metal has excellent creep characteristics and has a given chemical composition. In the weld metal, the value A defined by equation (1) is 200 or greater, and carbide particles each having an equivalent-circle diameter of 0.40 ?m or more have an average equivalent-circle diameter less than 0.85 ?m. In the segments that connect the centers of three or more carbide particles which are present on a 6-?m straight line and which each has an equivalent-circle diameter of 0.40 ?m or more, the sum of the lengths of the portions where the segments intersect the carbide particles is 25% or more of the overall length of the segments. Value A=([V]/51+[Nb]/93)/{[V]×([Cr]/5+[Mo]/2)}×104??(1) In the equation, [V], [Nb], [Cr], and [Mo] respectively indicate the contents (mass %) of V, Nb, Cr, and Mo in the weld metal.
    Type: Application
    Filed: February 9, 2012
    Publication date: November 21, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hidenori Nako, Ken Yamashita, Minoru Otsu, Mikihiro Sakata, Genichi Taniguchi
  • Patent number: 8574381
    Abstract: To provide weld metal that has a high strength and toughness in the as-welded condition or in the annealed condition. The weld metal of the present invention contains by weight %, C: 0.04-0.15%, Si: 0.50% or less, Mn: 1.0-1.9%, Ni: 1.0-4.0%, Cr: 0.10-1.0%, Mo: 0.20 to 1.2%, Ti: 0.010-0.060%, Al: 0.030% or less, O: 0.15-0.060%, N: 0.010% or less, Fe and inevitable impurities as the remaining contents. The weld metal is further characterized by the fact that the ratio of Ti content (%) to Si content (%) i.e., [compound type Ti]/[compound type Si] is more than 1.5, and the number A defined by the following formula is 0.50 or more, wherein A=[Ti]/([O]?1.1×[Al]+0.05×[Si]).
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: November 5, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Hideaki Takauchi, Minoru Otsu
  • Publication number: 20130028782
    Abstract: Provided is a welding metal in which the chemical component composition thereof is appropriately controlled; an A value that is specified by a predetermined relational expression satisfies the requirement of being 3.8% to 9.0%; an X value that is specified by a predetermined relational expression satisfies the requirement of being 0.5% or greater; the area percentage of carbide particles having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less; and the number of carbide particles having a circle-equivalent diameter of 1.0 ?m or greater is 1000 particles/mm2 or less. This welding metal, which can exhibit not only high strength but also good low-temperature toughness and good drop-weight characteristics, is useful as a material for a pressure vessel in a nuclear power plant.
    Type: Application
    Filed: April 8, 2011
    Publication date: January 31, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
  • Publication number: 20120294752
    Abstract: Provided is a welding metal in which a predetermined chemical component composition is satisfied, the A value as specified by formula (1) is 3.8% to 9.0%, and the surface area percentage of carbide having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less. A value=0.8×[C]?0.05×[Si]+0.5×[Mn]+0.5×[Cu]+[Ni]?0.5×[Mo]+0.2×[Cr]??(1) (Provided that [C], [Si], [Mn], [Cu], [Ni], [Mo] and [Cr] are the C, Si, Mn, Cu, Ni, Mo and Cr content (by mass percent), respectively) The welding metal is useful as a material for a pressure vessel of a nuclear power plant as the welding metal is high in strength and has good low-temperature toughness and drop-weight characteristics.
    Type: Application
    Filed: January 24, 2011
    Publication date: November 22, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
  • Publication number: 20120021246
    Abstract: To provide weld metal that has a high strength and toughness in the as-welded condition or in the annealed condition. The weld metal of the present invention contains by weight %, C: 0.04-0.15%, Si: 0.50% or less, Mn: 1.0-1.9%, Ni: 1.0-4.0%, Cr: 0.10-1.0%, Mo: 0.20 to 1.2%, Ti: 0.010-0.060%, Al: 0.030% or less, O: 0.15-0.060%, N: 0.010% or less, Fe and inevitable impurities as the remaining contents. The weld metal is further characterized by the fact that the ratio of Ti content (%) to Si content (%) i.e.,[compound type Ti]/[compound type Si] is more than 1.5, and the number A defined by the following formula is 0.50 or more, wherein A=[Ti]/([O]?1.1×[Al]+0.05×[Si]).
    Type: Application
    Filed: March 25, 2010
    Publication date: January 26, 2012
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Hideaki Takauchi, Minoru Otsu