Patents by Inventor Mitsuo Unno
Mitsuo Unno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20210293291Abstract: Provided is a friction member (such as a disc brake pad) having light weight by reducing weight of a back plate and having improved durability after repeated braking. The friction member is specifically a friction member in which a friction material (overlying material) is disposed through an underlying material on one surface of a back plate comprising a material having a lower specific gravity than that of steel, wherein the underlying material comprises 30 mass % or more in total of a bonding material, an organic filler, and an organic fiber.Type: ApplicationFiled: July 24, 2018Publication date: September 23, 2021Applicant: SHOWA DENKO MATERIALS CO., LTD.Inventors: Yoshihisa TAKAHASHI, Mitsuo UNNO
-
Patent number: 10677305Abstract: The friction material composition, friction material and friction member are provided, in which copper, having serious environmental effects, is not contained or is not contained at more than 0.5 mass % of copper, rust adhering force is low, rust delamination is difficult to occur, the friction material composition includes a binder, an organic filler, an inorganic filler, and a fibrous substrate, wherein the friction material composition contains no copper as an element or contains not more than 0.5 mass % of copper, and contains fibrillated aramid fiber as the fibrous substrate, 0.2 to 2 mass % of sodium carbonate and 2.5 to 10 mass % of calcium hydroxide.Type: GrantFiled: January 26, 2016Date of Patent: June 9, 2020Assignee: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo Unno, Masamichi Mitsumoto
-
Publication number: 20200132143Abstract: Provided is a friction member (such as a disc brake pad) having light weight by reducing weight of a back plate and having improved durability after repeated braking. Specific examples of the friction member include a friction member having a friction material disposed on one surface of the back plate comprising a material having a lower specific gravity than that of steel, wherein heat conductivity in a thickness direction of the friction material is 0.40 W/m·K or less.Type: ApplicationFiled: June 14, 2018Publication date: April 30, 2020Inventors: Mitsuo UNNO, Yoshihisa TAKAHASHI, Hajime TOYODA
-
Patent number: 10626934Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.Type: GrantFiled: December 12, 2017Date of Patent: April 21, 2020Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
-
Patent number: 10316918Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.Type: GrantFiled: May 23, 2016Date of Patent: June 11, 2019Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Mitsuo Unno, Masamichi MItsumoto, Kazuya Baba, Takashi Kikudome
-
Patent number: 10302165Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; and mica and graphite with a particle size of 90 ?m or less but not containing graphite with a particle size of more than 90 ?m.Type: GrantFiled: November 7, 2011Date of Patent: May 28, 2019Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
-
Publication number: 20180216686Abstract: A friction material composition that does not contain copper, which has a high environmental load, or containing copper in such small amount as to be not more than 0.5 mass % and that enables decrease in brake vibration in braking at high temperatures when used in a friction material such that for an automobile disc brake pad, is provided. A friction material obtained by molding the friction material composition is also provided. The friction material composition contains a binder, an organic filler, an inorganic filler, and a fibrous base material, and the friction material composition contains no copper as an element or contains not more than 0.5 mass % of copper, and also contains 2 to 5 mass % of steel fibers that have fiber lengths of 2500 ?m or less.Type: ApplicationFiled: November 13, 2015Publication date: August 2, 2018Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo UNNO, Masamichi MITSUMOTO
-
Publication number: 20180112730Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.Type: ApplicationFiled: December 12, 2017Publication date: April 26, 2018Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
-
Publication number: 20180045262Abstract: The friction material composition, friction material and friction member are provided, in which copper, having serious environmental effects, is not contained or is not contained at more than 0.5 mass % of copper, rust adhering force is low, rust delamination is difficult to occur, the friction material composition includes a binder, an organic filler, an inorganic filler, and a fibrous substrate, wherein the friction material composition contains no copper as an element or contains not more than 0.5 mass % of copper, and contains fibrillated aramid fiber as the fibrous substrate, 0.2 to 2 mass % of sodium carbonate and 2.5 to 10 mass % of calcium hydroxide.Type: ApplicationFiled: January 26, 2016Publication date: February 15, 2018Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo UNNO, Masamichi MITSUMOTO
-
Publication number: 20180031067Abstract: The friction material and friction member are provided, in which copper, having serious environmental effects, is not contained or is not contained at more than 0.5 mass % of copper, rust adhering force is low, rust delamination is unlikely to occur, the friction material composition includes a binder, an organic filler, an inorganic filler, and a fibrous substrate, wherein the friction material composition contains no copper as an element or contains not more than 0.5 mass % of copper, and contains fibrillated aramid fiber as the fibrous substrate, and wherein porosity measured by oil immersing method is not more than 15% and sulfate ion concentration measured by ion chromatography is not more than 500 ppm.Type: ApplicationFiled: February 5, 2016Publication date: February 1, 2018Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo UNNO, Masamichi MITSUMOTO, Kazuaki MATSUBA
-
Publication number: 20180010661Abstract: A friction material composition that enables a friction material, which contains no copper or contains not more than 0.5 mass % of copper, to maintain sufficient friction coefficient in fade conditions at high speed such that brake temperature rises abnormally by repeated rapid braking at deceleration of 0.8 G from a vehicle speed of 200 km/h, is provided. A friction material obtained by molding the friction material composition is also provided. The friction material composition contains a binder, an organic filler, an inorganic filler, and a fibrous base material, and the friction material composition contains no copper as an element or contains not more than 0.5 mass % of copper, and also contains 2 to 5 mass % of steel fibers that have fiber lengths of 800 ?m or more.Type: ApplicationFiled: November 16, 2015Publication date: January 11, 2018Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo UNNO, Masamichi MITSUMOTO
-
Patent number: 9863493Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.Type: GrantFiled: November 7, 2011Date of Patent: January 9, 2018Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
-
Publication number: 20170343071Abstract: The friction material composition has superior conductivity of a friction material, superior adherence of a coating during powder coating, superior film formation of coating and superior abrasion resistance without containing copper having serious environmental effects, the friction material composition includes a binder, an organic filler material, an inorganic filler material, and a fibrous substrate material, wherein the friction material composition contains 8 to 35 mass % of ferrosoferric oxide (Fe3O4).Type: ApplicationFiled: November 16, 2015Publication date: November 30, 2017Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventor: Mitsuo UNNO
-
Publication number: 20170284492Abstract: A friction material composition that does not contain copper, which has a high environmental load, or containing copper in such small amount as to be not more than 0.5 mass % and that enables decrease in brake vibration in braking at high temperatures when used in a friction material such that for an automobile disc brake pad, is provided. A friction material obtained by molding the friction material composition is also provided. The friction material composition contains a binder, an organic filler, an inorganic filler, and a fibrous base material, and the friction material composition contains no copper as an element or contains not more than 0.5 mass % of copper, and also contains 2 to 5 mass % of steel fibers that have fiber lengths of 2500 ?m or less.Type: ApplicationFiled: November 13, 2015Publication date: October 5, 2017Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo UNNO, Masamichi MITSUMOTO
-
Publication number: 20170284491Abstract: A friction material composition includes a binder, organic filler, inorganic filler and fiber reinforcement, and does not contain copper or contains copper in an amount of 0.5 mass % or less. The inorganic filler is one or more selected from y alumina having an average particle size of 10 nm to 50 ?m, dolomite having an average particle size of 1 to 20 ?m, calcium carbonate having an average particle size of 1 to 20 ?m, magnesium carbonate having an average particle size of 1 to 20 ?m, manganese dioxide having an average particle size of 1 to 20 ?m, zinc oxide having an average particle size of 10 nm to 1 ?m, magnetite having an average particle size of 1.0 ?m or less, cerium oxide having an average particle size of 0.5 to 5 ?m, and zirconia having an average particle size of 5 to 50 nm.Type: ApplicationFiled: October 13, 2015Publication date: October 5, 2017Applicant: JAPAN BRAKE INDUSTRIAL CO., LTD.Inventors: Mitsuo UNNO, Masamichi MITSUMOTO
-
Patent number: 9470283Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.Type: GrantFiled: June 6, 2012Date of Patent: October 18, 2016Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Mitsuo Unno, Masamichi Mitsumoto, Kazuya Baba, Takashi Kikudome
-
Patent number: 9464682Abstract: The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; iron powder and tin powder as the inorganic filler in a total content of 1-12 mass %. The non-asbestos frictional material composition can provide a frictional material with excellent friction coefficient, anti-crack properties, and abrasion resistance even with the reduced content of copper and a copper fiber that possibly cause environmental pollution. The frictional material and the friction member are formed by using the above-mentioned non-asbestos frictional material composition.Type: GrantFiled: November 7, 2011Date of Patent: October 11, 2016Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Mitsuo Unno, Kazuya Baba, Takashi Kikudome
-
Patent number: 9464683Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with excellent shear strength, anti-crack properties, and abrasion resistance, even with the reduced content of copper. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 0.5 mass % or less as a copper element; a metal other than copper and copper alloy in a content of 0.5 mass % or less; an acrylic elastomer-dispersed phenol resin as the binder in a content of 7-15 mass %; and Ca(OH)2 and/or CaO as the inorganic filler in a content of 1-5 mass %.Type: GrantFiled: November 7, 2011Date of Patent: October 11, 2016Assignee: Hitachi Chemical Company, LTDInventors: Kazuya Baba, Mitsuo Unno, Takashi Kikudome
-
Publication number: 20160265612Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.Type: ApplicationFiled: May 23, 2016Publication date: September 15, 2016Inventors: Mitsuo UNNO, Masamichi MITSUMOTO, Kazuya BABA, Takashi KIKUDOME
-
Patent number: 9441693Abstract: A non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 0.5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 3.5-10.0, wollastonite, and mica. The non-asbestos frictional material composition can provide a frictional material with excellent friction coefficient, anti-crack properties, and abrasion resistance even with the reduced content of copper and a copper fiber possibly causing environmental pollution. The frictional material and the friction member are formed by using the above-mentioned non-asbestos frictional material composition.Type: GrantFiled: November 7, 2011Date of Patent: September 13, 2016Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Mitsuo Unno, Kazuya Baba, Takashi Kikudome