Patents by Inventor Mitsuru Sayama
Mitsuru Sayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11794275Abstract: A bonding device for joining together a first member (3), an intermediate member (4), and a second member (3) which are layered as a laminated assembly includes a probe (12, 41), an anvil (11, 11b, 11c, 11d), a shoulder member (13,13a, 61,64,68), a drive mechanism (14) configured to rotate the probe around the central axial line and move the probe toward and away from the second member along the central axial line, and an electric power supply (15) electrically connected to the anvil and the shoulder member to conduct electric current through the laminated assembly via the anvil and the shoulder member.Type: GrantFiled: July 11, 2022Date of Patent: October 24, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Akiyoshi Miyawaki, Mitsuru Sayama, Taichi Kurihara
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Publication number: 20230311241Abstract: A friction stir welding device includes: a probe capable of pressing a welding target part of a workpiece while rotating; a shoulder externally surrounding an outside of the probe, on a plane intersecting a rotation axis of the probe; a shoulder attachment member provided with the shoulder; and a flow path formed at a contact part between the shoulder and the shoulder attachment member and adapted to allow a cooling medium to flow therethrough.Type: ApplicationFiled: March 24, 2023Publication date: October 5, 2023Inventors: Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Taichi KURIHARA
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Patent number: 11679446Abstract: A friction stir welding apparatus includes a probe, a shoulder, a recess part, and an annular member. The probe is pressed to a joint part of a plurality of joined members while being rotated. The shoulder is formed so as to surround the probe at an outside in a radial direction with respect to a rotation axis of the probe. The recess part is formed on at least one of an outer circumference of the probe and an inner circumference of the shoulder. The annular member is fitted to the recess part.Type: GrantFiled: June 2, 2021Date of Patent: June 20, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Akiyoshi Miyawaki, Mitsuru Sayama, Taichi Kurihara
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Publication number: 20230013259Abstract: A bonding device for joining together a first member (3), an intermediate member (4), and a second member (3) which are layered as a laminated assembly includes a probe (12, 41, 52), an anvil (111, 121), an electric conductor configured to come into contact with the second surface of the laminated assembly, the electric conductor being either the probe or a shoulder member (13, 13a, 61, 64, 68) provided with a through hole for receiving the probe, and a shoulder contact surface configured to abut against the second surface, a drive mechanism (14) configured to rotate the probe around the central axial line and move the probe toward and away from the second member along the central axial line, and an electric power supply (15) electrically connected to the anvil and the probe to conduct electric power through the laminated assembly via the anvil and the probe.Type: ApplicationFiled: July 8, 2022Publication date: January 19, 2023Inventors: Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Taichi KURIHARA
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Publication number: 20230014926Abstract: A bonding device for joining together a first member (3), an intermediate member (4), and a second member (3) which are layered as a laminated assembly includes a probe (12, 41, 52), an anvil (11), a drive mechanism (14) configured to rotate the probe around the central axial line and move the probe toward and away from the second member along the central axial line, and an electric power supply (15) electrically connected to the anvil and the probe to conduct electric current through the laminated assembly via the anvil and the probe.Type: ApplicationFiled: July 11, 2022Publication date: January 19, 2023Inventors: Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Taichi KURIHARA
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Publication number: 20230019177Abstract: A bonding device for joining together a first member (3), an intermediate member (4), and a second member (3) which are layered as a laminated assembly includes a probe (12, 41), an anvil (11, 11b, 11c, 11d), a shoulder member (13,13a, 61,64,68), a drive mechanism (14) configured to rotate the probe around the central axial line and move the probe toward and away from the second member along the central axial line, and an electric power supply (15) electrically connected to the anvil and the shoulder member to conduct electric current through the laminated assembly via the anvil and the shoulder member.Type: ApplicationFiled: July 11, 2022Publication date: January 19, 2023Inventors: Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Taichi KURIHARA
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Publication number: 20220320620Abstract: Disclosed is a method for separating a first member (1) and a second member (2) joined to each other comprising the steps of placing a clamp ring (14) on the surface of the first member, plunging a rotating probe (17) having a screw thread on a peripheral surface thereof into the surface of the first member through a through hole (10) of the clamp ring until a tip end of the probe reaches beyond an interface between the first member and the second member, the screw thread being directed so as to lift material of the bonded part away from the second member as a lifted part. The two members can be rejoined to each other by collapsing the lifted part into a bonded part once again by using a rotating probe and a clamp ring.Type: ApplicationFiled: February 22, 2022Publication date: October 6, 2022Inventors: Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Taichi KURIHARA, Hiroyuki NAKAI
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Publication number: 20220314362Abstract: A welded structure includes a first workpiece (11), a second workpiece (12), a bonded part (28) formed between the first workpiece and the second workpiece by plastically displaced materials of the first workpiece and the second workpiece, and a hooking portion (29) having a base end embedded in the second workpiece, and a tip end extending into the first workpiece, the hooking portion extending radially outwardly and upward along an outer periphery of the bonded part. A device for forming such a structure includes a clamp ring (18) which is provided with a central recess (25) in a part of a contact surface (24) thereof located around a through hole (19).Type: ApplicationFiled: February 21, 2022Publication date: October 6, 2022Inventors: Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Taichi KURIHARA
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Patent number: 11376688Abstract: The disclosure provides a friction stir welding tool which can inhibit chipping even if an adhesion matter having high hardness adheres to a tip thereof during friction stir welding of an iron-base alloy and an aluminum alloy. In the tool for friction stir welding made of high-speed tool steel that includes a minor diameter portion and a major diameter portion formed adjacently to the minor diameter portion, hardness of the tool decreases from the minor diameter portion toward the major diameter portion. The hardness of the minor diameter portion may be 65 HRC or more by Rockwell hardness C-scale, and the hardness of the major diameter portion may be 60 HRC or less by Rockwell hardness C-scale.Type: GrantFiled: March 31, 2020Date of Patent: July 5, 2022Assignees: NACHI-FUJIKOSHI CORP., HONDA MOTOR CO., LTD.Inventors: Nobuyuki Funahira, Takuya Miyamoto, Ryo Kawahara, Akiyoshi Miyawaki, Mitsuru Sayama, Keisuke Tsuta, Yasumasa Hyodo
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Patent number: 11311962Abstract: A friction stir welding tool includes a probe having a front end surface and an outer circumferential surface. Outer circumferential recesses are formed in the probe. The outer circumferential recesses extend along the rotational axis of the probe up to the front end surface. The friction stir welding tool rotates the probe about the rotation axis, and embeds the probe inside a workpiece during rotation of the probe to weld the workpiece. A front end recess is formed in the front end surface. The front end recess is positioned at the central part of the front end surface, and connected to the outer circumferential recesses.Type: GrantFiled: March 27, 2020Date of Patent: April 26, 2022Assignee: Honda Motor Co., Ltd.Inventors: Keisuke Tsuta, Mitsuru Sayama, Akiyoshi Miyawaki
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Patent number: 11311961Abstract: A friction stir welding tool includes a probe having a front end surface and an outer circumferential surface. The probe has, formed therein, outer circumferential recesses extending to the front end surface along a rotation axis. The friction stir welding tool rotates the probe about the rotation axis and embeds the probe inside a workpiece during rotation of the probe to thereby weld the workpiece. The width of the outer circumferential recesses is increased toward a front end of the probe.Type: GrantFiled: March 27, 2020Date of Patent: April 26, 2022Assignee: Honda Motor Co., Ltd.Inventors: Mitsuru Sayama, Akiyoshi Miyawaki, Keisuke Tsuta
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Patent number: 11305376Abstract: A friction stir welding tool includes a probe having a front end surface and an outer circumferential surface. The outer circumferential surface has, formed therein, outer circumferential recesses extending to the front end surface. The friction stir welding tool is configured to rotate the probe about a rotation axis, and embed the probe inside a workpiece during rotation of the probe to thereby weld the workpiece. A front end recess is formed in the front end surface, and the front end recess extends to the outer circumferential surface in a manner that the front end recess does not communicate with the outer circumferential recesses.Type: GrantFiled: March 27, 2020Date of Patent: April 19, 2022Assignee: Honda Motor Co., Ltd.Inventors: Keisuke Tsuta, Mitsuru Sayama, Akiyoshi Miyawaki
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Publication number: 20210402508Abstract: A friction stir welding apparatus includes a probe, a shoulder, a plurality of air chambers, and a communication part. The probe is pressed to a joint part of a plurality of joined members while being rotated. The shoulder is formed to surround the probe. The plurality of air chambers are formed between an outer surface of the probe and an inner surface of the shoulder. The communication part causes the plurality of air chambers to communicate with each other and is formed such that a distance between the probe and the shoulder is smaller than those of the plurality of air chambers.Type: ApplicationFiled: June 22, 2021Publication date: December 30, 2021Inventors: Akiyoshi Miyawaki, Mitsuru Sayama, Taichi Kurihara
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Publication number: 20210379691Abstract: A friction stir welding apparatus includes a probe, a shoulder, a recess part, and an annular member. The probe is pressed to a joint part of a plurality of joined members while being rotated. The shoulder is formed so as to surround the probe at an outside in a radial direction with respect to a rotation axis of the probe. The recess part is formed on at least one of an outer circumference of the probe and an inner circumference of the shoulder. The annular member is fitted to the recess part.Type: ApplicationFiled: June 2, 2021Publication date: December 9, 2021Inventors: Akiyoshi Miyawaki, Mitsuru Sayama, Taichi Kurihara
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Publication number: 20200316710Abstract: The disclosure provides a friction stir welding tool which can inhibit chipping even if an adhesion matter having high hardness adheres to a tip thereof during friction stir welding of an iron-base alloy and an aluminum alloy. In the tool for friction stir welding made of high-speed tool steel that includes a minor diameter portion and a major diameter portion formed adjacently to the minor diameter portion, hardness of the tool decreases from the minor diameter portion toward the major diameter portion. The hardness of the minor diameter portion may be 65 HRC or more by Rockwell hardness C-scale, and the hardness of the major diameter portion may be 60 HRC or less by Rockwell hardness C-scale.Type: ApplicationFiled: March 31, 2020Publication date: October 8, 2020Inventors: Nobuyuki FUNAHIRA, Takuya MIYAMOTO, Ryo KAWAHARA, Akiyoshi MIYAWAKI, Mitsuru SAYAMA, Keisuke TSUTA, Yasumasa HYODO
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Publication number: 20200306873Abstract: A friction stir welding tool includes a probe having a front end surface and an outer circumferential surface. The outer circumferential surface has, formed therein, outer circumferential recesses extending to the front end surface. The friction stir welding tool is configured to rotate the probe about a rotation axis, and embed the probe inside a workpiece during rotation of the probe to thereby weld the workpiece. A front end recess is formed in the front end surface, and the front end recess extends to the outer circumferential surface in a manner that the front end recess does not communicate with the outer circumferential recesses.Type: ApplicationFiled: March 27, 2020Publication date: October 1, 2020Inventors: Keisuke TSUTA, Mitsuru SAYAMA, Akiyoshi MIYAWAKI
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Publication number: 20200306872Abstract: A friction stir welding tool includes a probe having a front end surface and an outer circumferential surface. The probe has, formed therein, outer circumferential recesses extending to the front end surface along a rotation axis. The friction stir welding tool rotates the probe about the rotation axis and embeds the probe inside a workpiece during rotation of the probe to thereby weld the workpiece. The width of the outer circumferential recesses is increased toward a front end of the probe.Type: ApplicationFiled: March 27, 2020Publication date: October 1, 2020Inventors: Mitsuru SAYAMA, Akiyoshi MIYAWAKI, Keisuke TSUTA
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Publication number: 20200306876Abstract: A friction stir welding tool includes a probe having a front end surface and an outer circumferential surface. Outer circumferential recesses are formed in the probe. The outer circumferential recesses extend along the rotational axis of the probe up to the front end surface. The friction stir welding tool rotates the probe about the rotation axis, and embeds the probe inside a workpiece during rotation of the probe to weld the workpiece. A front end recess is formed in the front end surface. The front end recess is positioned at the central part of the front end surface, and connected to the outer circumferential recesses.Type: ApplicationFiled: March 27, 2020Publication date: October 1, 2020Inventors: Keisuke TSUTA, Mitsuru SAYAMA, Akiyoshi MIYAWAKI
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Publication number: 20200306875Abstract: A friction stir welding tool includes a shoulder having a flat front end surface perpendicular to a rotation axis, and a probe protruding from the front end surface of the shoulder. The friction stir welding tool is configured to rotate the probe about the rotation axis, and embed the probe inside a workpiece during rotation of the probe to weld the workpiece. Protrusions and a recess are formed in the front end surface of the shoulder. The protrusions are positioned remotely from the probe, and configured to guide first softened material of the workpiece softened at the time of performing friction stir welding to the probe. The recess is positioned between the protrusions and the probe.Type: ApplicationFiled: March 27, 2020Publication date: October 1, 2020Inventors: Keisuke TSUTA, Mitsuru SAYAMA, Akiyoshi MIYAWAKI
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Publication number: 20200306874Abstract: A friction stir welding tool welds a workpiece by rotating a probe about a rotation axis, and embedding the probe inside the workpiece during rotation of the probe from a front end of the probe to weld the workpiece. A first step and a second step are formed in an outer circumferential surface of the probe in a manner that the probe is narrowed stepwise toward the front end of the probe. A first side surface, a second side surface, and a third side surface are formed in the outer circumferential surface of the probe.Type: ApplicationFiled: March 27, 2020Publication date: October 1, 2020Inventors: Keisuke TSUTA, Mitsuru SAYAMA, Akiyoshi MIYAWAKI