Abstract: An air spring piston for a heavy-duty vehicle includes a top portion and a bottom portion. The top portion includes a bumper and a connecting means for an air spring bellows. The bottom portion is mounted on a structure of the vehicle. The top portion and bottom portion are connected to each other to form a piston chamber and include a bearing means for reacting bumper forces from the bumper to the bottom portion and to the structure of the vehicle on which the bottom portion is mounted. The piston chamber is in fluid communication with a bellows chamber of the air spring via an opening, wherein the geometry of the opening is such that during dynamic spring movements, the pressure in the piston chamber and the pressure in the bellows chamber are not equalized.

Abstract: An air spring (10) for use in a motor vehicle suspension system is provided. The air spring includes a generally cylindrical flexible bladder (12) having a circular upper opening (18), a support unit (14) sealingly connected to the flexible bladder (12), and a unitary integrated top assembly (16) connected to the upper opening (18) in an air-tight manner. The support unit (14) further includes an installation fastener (52) for connection to vehicle support brackets (78). The top assembly (16) includes a sealed body (34) having an interior open volume (23) and optional attachment components positioned on the body to connect the top assembly to a vehicle main frame. The top assembly further includes an optional connection port (28) adapted for pneumatic intercommunication with other air springs and an optional fill port (48) for connection to a pressurized air system.

Abstract: An integral one-piece end plate and bracket combination is formed of a high strength plastic and is mounted in an airtight sealing engagement with an open end of a flexible elastomeric sleeve which forms the fluid pressure chamber of an air spring. The end plate includes a semi-circular wall which extends perpendicular to a longitudinal axis of the air spring and a semi-circular opening. The bracket includes an upstanding wall perpendicular to the semi-circular wall of the end plate and a half dome-shaped wall, which together with the upstanding wall, forms an auxiliary fluid chamber which is in fluid communication through the semi-circular opening with the main fluid chamber of the flexible sleeve. The upstanding wall includes attachments for securing the bracket and end plate to a support structure which aligns with a longitudinal axis of the air spring.

Abstract: An air spring (10) for use in a motor vehicle suspension system is provided. The air spring includes a generally cylindrical flexible bladder (12) having a circular upper opening (18), a support unit (14) sealingly connected to the flexible bladder (12), and a unitary integrated top assembly (16) connected to the upper opening (18) in an air-tight manner. The support unit (14) further includes an installation fastener (52) for connection to a vehicle support brackets (78). The top assembly (16) includes a sealed body (34) having an interior open volume (23) and optional attachment components positioned on the body to connect the top assembly to a vehicle main frame. The top assembly further includes an optional connection port (28) adapted for pneumatic intercommunication with other air springs and an optional fill port (48) for connection to a pressurized air system.

Abstract: An integral one-piece end plate and bracket combination is formed of a high strength plastic and is mounted in an airtight sealing engagement with an open end of a flexible elastomeric sleeve which forms the fluid pressure chamber of an air spring. The end plate includes a semi-circular wall which extends perpendicular to a longitudinal axis of the air spring and a semi-circular opening. The bracket includes an upstanding wall perpendicular to the semi-circular wall of the end plate and a half dome-shaped wall, which together with the upstanding wall, forms an auxiliary fluid chamber which is in fluid communication through the semi-circular opening with the main fluid chamber of the flexible sleeve. The upstanding wall includes attachments for securing the bracket and end plate to a support structure which aligns with a longitudinal axis of the air spring.

Abstract: An air spring has a piston formed of a high strength plastic material consisting of a main shell and a bottom end sealing plate extending between a pair of concentric inner and outer annular walls. A pair of internal auxiliary reservoirs or subchambers are formed within the piston and are in fluid communication with each other and with the main air chamber formed by a flexible bellows extending between the piston and an end plate. A plurality of radially extending reinforcing ribs extend between the inner and outer annular walls of the shell and a rigid central post. A central planar support surface having an area approximately 20% than that of the piston base area provides a reduced surface area for mounting the piston on a smaller support surface.

Abstract: An integral one-piece end plate and bracket combination is formed of a high strength plastic and is mounted in an airtight sealing engagement with an open end of a flexible elastomeric sleeve which forms the fluid pressure chamber of an air spring. The end plate includes a semi-circular wall which extends perpendicular to a longitudinal axis of the air spring and a semi-circular opening. The bracket includes an upstanding wall perpendicular to the semi-circular wall of the end plate and a half dome-shaped wall, which together with the upstanding wall, forms an auxiliary fluid chamber which is in fluid communication through the semi-circular opening with the main fluid chamber of the flexible sleeve. The upstanding wall includes attachments for securing the bracket and end plate to a support structure which aligns with a longitudinal axis of the air spring.

Abstract: A spacer for an air spring assembly includes a substantially cylindrical body having a substantially planar mounting surface. The body includes a central hub, an outer rim, and a plurality of structural arms connecting the outer rim to the central hub. The central hub includes a pair of concentric hub walls with a plurality of spoke ribs disposed between the hub walls. The outer rim includes an annular groove in its upper surface as well as a plurality of support ribs. Each of the structural arms has a T-shaped cross section. The spacer has five bolt holes that are configured to work with a single center mount, two point, three point, or a four point mounting pattern. The spacer is fabricated from a non-metallic material such as a high strength, lightweight plastic or fiber reinforced plastic.

Abstract: An air spring has a pair of spaced end members for mounting the spring at spaced locations on a structure. A flexible sleeve of elastomeric material is sealingly engaged with the end members and forms a pressurized fluid chamber therebetween. A post is mounted on one of the end members and extends into the fluid chamber. A shock absorbing two-piece bumper includes a rigid base which is formed with an axial opening and is seated upon one of the end members with the post extending into the opening. An elastomeric member is mounted within the axial opening of the rigid base member and is snap-fitted onto the post. The upper end of the elastomeric member extends outwardly over the upper end of the base to engage the opposite end member upon the air spring failing or experiencing a large deflection. The two-piece bumper provides a high load carrying capability with low deflection and replaces the heretofore used single member elastomeric bumper.

Abstract: An air spring has a pair of spaced end members for mounting the spring at spaced locations on a structure. A flexible sleeve of elastomeric material is sealingly engaged with the end members and forms a pressurized fluid chamber therebetween. A post is mounted on one of the end members and extends into the fluid chamber. A shock absorbing bumper having an outer shell formed of a high strength first plastic material is mounted on the post. The shock absorbing bumper shell is formed with a plurality of internal compartments containing one or more blocks formed of a second plastic material. The second plastic material preferably is a thermoplastic and is stronger in compression than the first plastic material of the outer shell. The relatively stronger but stiffer blocks are surrounded by the relatively softer plastic material of the outer shell and provides a bumper having extremely high compressive strength and a high resistance to breakage or fracture.

Abstract: An air spring has a pair of spaced end members for mounting the spring at spaced locations on a structure. A flexible sleeve of elastomeric material is sealingly engaged with the end members and forms a pressurized fluid chamber therebetween. A post is mounted on one of the end members and extends into the fluid chamber. A shock absorbing two-piece bumper includes a rigid metal base which is formed as an inverted cup-shaped member with a cylindrical sidewall. The base is secured to one of the end members with the post extending into an open end of the base member. An elastomeric member is snap-fitted into a hole formed in an end closure wall of the base member and engages the opposite end member upon the air spring failing or experiencing a large deflection. In an alternate embodiment, a plurality of flexible fingers are formed from the cylindrical sidewall of the base and are snap-fit to the post to mount the base member on the post and on the one end member of the air spring.