Patents by Inventor Mohammad N. Sani

Mohammad N. Sani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160356155
    Abstract: Embodiments disclosed herein are directed to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. The pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.
    Type: Application
    Filed: August 16, 2016
    Publication date: December 8, 2016
    Inventors: Regan Leland Burton, Andrew E. Dadson, Mohammad N. Sani
  • Patent number: 9434091
    Abstract: Embodiments disclosed herein are directed to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. The pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: September 6, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Regan Leland Burton, Andrew E. Dadson, Mohammad N. Sani
  • Publication number: 20160230471
    Abstract: Embodiments of methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) by partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments including at least one stress relieving partition are also disclosed.
    Type: Application
    Filed: April 20, 2016
    Publication date: August 11, 2016
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 9404310
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) including a domed polycrystalline diamond (“PCD”) table that exhibit improved wear resistance and/or thermal stability. In an embodiment, a PDC includes a substrate having an interfacial surface, and a domed PCD table bonded to the interfacial surface of the substrate. The domed PCD table includes an exterior, convex generally cylindrical peripheral surface extending away from the interfacial surface of the substrate. The domed PCD table further includes a domed portion defining an upper, convex generally spherical surface, and an optional chamfer extending between the exterior, convex generally cylindrical peripheral surface and the upper, convex generally spherical surface.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: August 2, 2016
    Assignee: US Synthetic Corporation
    Inventors: Mohammad N Sani, Alberto Castillo, Mark P Chapman, Jair J Gonzalez
  • Publication number: 20160186805
    Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. At least one of the plurality of superhard bearing elements may include at least one texture feature that may be formed in a lateral surface thereof. The bearing assembly may also include a support ring that carries the superhard bearing elements.
    Type: Application
    Filed: March 9, 2016
    Publication date: June 30, 2016
    Inventors: S. Barrett Peterson, Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Edward Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 9376868
    Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a substrate and a pre-sintered polycrystalline diamond (“PCD”) table including a plurality of bonded diamond grains defining a plurality of interstitial regions, an upper surface, and a back surface that is bonded to the substrate. The pre-sintered PCD table includes a first thermally-stable region extending inwardly from the upper surface, and a second region located between the first thermally-stable region and the substrate. The second region exhibits a thermal stability that is less than that of the first thermally-stable region, and includes at least one interstitial constituent disposed interstitially between the bonded diamond grains thereof. The at least one interstitial constituent may include at least one silicon-containing phase.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: June 28, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventor: Mohammad N. Sani
  • Patent number: 9334694
    Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDCs may include at least one stress relieving partition.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: May 10, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 9297411
    Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. At least one of the plurality of superhard bearing elements may include at least one texture feature that may be formed in a lateral surface thereof. The bearing assembly may also include a support ring that carries the superhard bearing elements.
    Type: Grant
    Filed: March 28, 2012
    Date of Patent: March 29, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: S Barrett Peterson, Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Publication number: 20150190901
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating such PDCs. In an embodiment, a PDC includes a substrate and a preformed polycrystalline diamond table including an interfacial surface bonded to the substrate and an opposing working surface. The preformed polycrystalline diamond table includes a proximal region extending from the interfacial surface to an intermediate location within the preformed polycrystalline diamond table that includes a metallic infiltrant infiltrated from the substrate, and a distal region extending from the working surface to the intermediate location that is substantially free of the metallic infiltrant. A boundary exists between the proximal and distal regions that has a nonplanar irregular profile characteristic of the metallic infiltrant having been infiltrated into the preformed polycrystalline diamond table.
    Type: Application
    Filed: March 18, 2015
    Publication date: July 9, 2015
    Inventor: Mohammad N. Sani
  • Publication number: 20150129321
    Abstract: In an embodiment, a polycrystalline diamond compact includes a substrate and a preformed polycrystalline diamond table having an upper surface, an interfacial surface, and at least one side surface extending therebetween. The interfacial surface of the polycrystalline diamond table is bonded to the substrate. The polycrystalline diamond table includes bonded diamond grains defining interstitial regions. The polycrystalline diamond table includes a first region extending inwardly from at least a portion of the upper surface and at least a portion of the at least one side surface. The first region spaced from the interfacial surface. The polycrystalline diamond table includes at least a second region extending inwardly from the interfacial surface to the upper surface. The first region includes at least a first infiltrant disposed interstitially between the bonded diamond grains thereof. The second region includes at least a second infiltrant disposed interstitially between the bonded diamond grains thereof.
    Type: Application
    Filed: September 24, 2014
    Publication date: May 14, 2015
    Inventor: Mohammad N. Sani
  • Patent number: 9023125
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating such PDCs. In an embodiment, a PDC includes a substrate and a preformed polycrystalline diamond table including an interfacial surface bonded to the substrate and an opposing working surface. The preformed polycrystalline diamond table includes a proximal region extending from the interfacial surface to an intermediate location within the preformed polycrystalline diamond table that includes a metallic infiltrant infiltrated from the substrate, and a distal region extending from the working surface to the intermediate location that is substantially free of the metallic infiltrant. A boundary exists between the proximal and distal regions that has a nonplanar irregular profile characteristic of the metallic infiltrant having been infiltrated into the preformed polycrystalline diamond table.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: May 5, 2015
    Assignee: US Synthetic Corporation
    Inventor: Mohammad N. Sani
  • Patent number: 8986408
    Abstract: Embodiments of the invention relate to polycrystalline diamond (“PCD”) fabricated by sintering a mixture including diamond particles and a selected amount of graphite particles, polycrystalline diamond compacts (“PDCs”) having a PCD table comprising such PCD, and methods of fabricating such PCD and PDCs. In an embodiment, a method includes providing a mixture including graphite particles present in an amount of about 0.1 weight percent (“wt %”) to about 20 wt % and diamond particles. The method further includes subjecting the mixture to a high-pressure/high-temperature process sufficient to form PCD.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: March 24, 2015
    Assignee: US Synthetic Corporation
    Inventor: Mohammad N. Sani
  • Patent number: 8979956
    Abstract: In an embodiment, a polycrystalline diamond compact includes a substrate and a preformed polycrystalline diamond table having an upper surface, an interfacial surface, and at least one side surface extending therebetween. The interfacial surface of the polycrystalline diamond table is bonded to the substrate. The polycrystalline diamond table includes bonded diamond grains defining interstitial regions. The polycrystalline diamond table includes a first region extending inwardly from at least a portion of the upper surface and at least a portion of the at least one side surface. The first region spaced from the interfacial surface. The polycrystalline diamond table includes at least a second region extending inwardly from the interfacial surface to the upper surface. The first region includes at least a first infiltrant disposed interstitially between the bonded diamond grains thereof. The second region includes at least a second infiltrant disposed interstitially between the bonded diamond grains thereof.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: March 17, 2015
    Assignee: US Synthetic Corporation
    Inventor: Mohammad N. Sani
  • Patent number: 8978789
    Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) includes a substrate and a polycrystalline diamond (“PCD”) table bonded to the substrate. The PCD table includes an upper surface. The PCD table includes a first PCD region including bonded-together diamond grains and exhibits a first diamond density. At least a portion of the first PCD region extending inwardly from the working surface is substantially free of metal-solvent catalyst. The PCD table includes an intermediate second PCD region bonded to the substrate, which is disposed between the first PCD region and the substrate. The second PCD region includes bonded-together diamond grains defining interstitial regions, with at least a portion of the interstitial regions including metal-solvent catalyst disposed therein. The second PCD region exhibits a second diamond density that is greater than that of the first diamond density of the first PCD region.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: March 17, 2015
    Assignee: US Synthetic Corporation
    Inventors: Mohammad N. Sani, Alberto Castillo
  • Patent number: 8950519
    Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments may include at least one stress relieving partition.
    Type: Grant
    Filed: September 16, 2011
    Date of Patent: February 10, 2015
    Assignee: US Synthetic Corporation
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Patent number: 8925655
    Abstract: In an embodiment, a polycrystalline diamond compacts (“PDC”) includes a substrate and a polycrystalline diamond (“PCD”) table bonded to the substrate. The PCD table defines an upper surface and at least one peripheral surface. The PCD table includes a plurality of bonded diamond grains. The PCD table includes a first region adjacent to the substrate that includes a metallic constituent disposed interstitially between the bonded diamond grains thereof, and a leached second region extending inwardly from the upper surface and the at least one peripheral surface that is depleted of the metallic constituent. The leached second region exhibits a leach depth profile having a maximum leach depth that is measured from the upper surface. A leach depth of the leach depth profile decreases with lateral distance from a central axis of the PCD table and toward the at least one peripheral surface.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: January 6, 2015
    Assignee: US Synthetic Corporation
    Inventors: Mohammad N. Sani, Andrew E. Dadson
  • Publication number: 20140367177
    Abstract: Embodiments of methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) by partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments including at least one stress relieving partition are also disclosed.
    Type: Application
    Filed: August 5, 2014
    Publication date: December 18, 2014
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Publication number: 20140367176
    Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDC embodiments may include at least one stress relieving partition.
    Type: Application
    Filed: September 16, 2011
    Publication date: December 18, 2014
    Applicant: US SYNTHETIC CORPORATION
    Inventors: Jair J. Gonzalez, Kenneth E. Bertagnolli, Debkumar Mukhopadhyay, David P. Miess, Mark P. Chapman, Ronald W. Ward, Nicholas Christensen, Damon B. Crockett, Mohammad N. Sani
  • Publication number: 20140339879
    Abstract: Embodiments disclosed herein are directed to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. The pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.
    Type: Application
    Filed: May 8, 2014
    Publication date: November 20, 2014
    Applicant: US SYNTHETIC CORPORATION
    Inventors: Regan Leland Burton, Andrew E. Dadson, Mohammad N. Sani
  • Publication number: 20140339883
    Abstract: This disclosure relates to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. Furthermore, the pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.
    Type: Application
    Filed: May 12, 2014
    Publication date: November 20, 2014
    Applicant: US SYNTHETIC CORPORATION
    Inventors: Regan Leland Burton, Andrew E. Dadson, Mohammad N. Sani