Abstract: A cathode of a solid-oxide fuel cell includes a first ionic conducting layer, a second layer deposited over the first layer and formed from a mixed ionic and electronic conductor layer including an oxygen ion conducting phase, and a third layer deposited over the second layer and formed from a mixed ionic and electronic conductor layer. A sintering aid and pore formers are added to the second layer and the third layer to establish ionic, electronic, and gas diffusion paths that are contiguous. By adjusting the microstructure of the second and the third layer, a high performance low resistance cathode is formed that bonds well to the electrolyte, is highly electro-catalytic, and has a relatively low overall resistance. By using inexpensive and readily available substances as sintering aid and as pore formers, a low-cost cathode is provided.

Abstract: A cathode of a solid-oxide fuel cell includes a first ionic conducting layer, a second layer deposited over the first layer and formed from a mixed ionic and electronic conductor layer including an oxygen ion conducting phase, and a third layer deposited over the second layer and formed from a mixed ionic and electronic conductor layer. A sintering aid and pore formers are added to the second layer and the third layer to establish ionic, electronic, and gas diffusion paths that are contiguous. By adjusting the microstructure of the second and the third layer, a high performance low resistance cathode is formed that bonds well to the electrolyte, is highly electro-catalytic, and has a relatively low overall resistance. By using inexpensive and readily available substances as sintering aid and as pore formers, a low-cost cathode is provided.

Abstract: A lithium polymer battery or multi-cell and a method of making the multi-cells. The multi-cell comprises a plurality of laminated single cell units, each unit comprising, laminated in sequence, a negative electrode current collector, a negative electrode, a first electrolyte-impregnated separator, a positive electrode, and a positive electrode current collector. These single cell units are stacked one next to another in sequence and a second electrolyte-impregnated separator is positioned between adjacent laminated cell units. The method includes positioning, in sequence, a negative electrode current collector, a negative electrode, a first porous separator, a positive electrode, and a positive electrode current collector to form a single cell unit. A plurality of the single cell units are then positioned adjacent one another in sequence, and a second porous separator is positioned between adjacent single cell units.

Abstract: A lithium polymer battery cell configured with at least one anode and at least one cathode, each including a current collector, one of which is a metal foil and the other of which is a metal grid. The cell may be a unicell, bicell, multicell or a multibicell. In one example, the cell may include one or more anodes having a copper grid current collector and one or more cathodes having an aluminum foil current collector, and in another example, the cell may include one or more anodes having a copper foil current collector and one or more cathodes having an aluminum grid current collector.

Abstract: A lithium polymer battery configured with at least one continuous electrode and at least two discontinuous electrodes having an opposite charge from the continuous electrode. The continuous electrode may be either an anode or a cathode, and the discontinuous electrode is the other of the continuous electrode. The cell may be a multicell or a multibicell. The continuous electrode is the outermost electrode of a configured cell, and facilitates such configurations such as folding the cell, rolling the cell, etc. The discontinuous electrode is in the interior of the configured cell. The adhered layers of the cell thus configured have enhanced processing and performance efficiency, and may be manufactured with greater productivity and decreased costs.

Abstract: Described is a rechargeable lithium ion battery comprised of (a) a negative electrode and (b) a positive electrode both comprised of a current collector and applied to each a mixture of chlorinated polymer blend and lithium intercalation materials and (c) a separator/ polymer electrolyte comprised of chlorinated polymer blend and filler.

Abstract: A method for preparing lithium-ion and lithium-ion polymer batteries to reduce water content and cell impedance. A battery having improved calendar life is prepared by electrochemically treating the activated cell by applying a voltage to the cell to react oxygen provided or trapped in the cell with moisture present as an unavoidable impurity. The electrochemical treatment of the present invention decreases the water content in the cell, thereby lowering cell impedance and extending battery life.

Abstract: Disclosed herein is a battery design for bi-cell polymer matrix batteries. Each bi-cell comprises, sequentially, a first counter electrode, a first separator membrane, a centrally located electrode, a second separator membrane, and a second counter electrode. The current collector of each of the counter electrodes is positioned other than medially within the counter electrode. Generally, the current collector of the counter electrode is located within the outer half of the counter electrode. When the current collector is located at the extreme outer edge of the counter electrode, a capping film of polymer matrix material is preferably laminated to the perforated current collector, and, through the perforated current collector, to the counter electrode material itself.

Abstract: Disclosed herein is a battery design for bi-cell polymer matrix batteries. Each bi-cell comprises, sequentially, a first counter electrode, a first separator membrane, a centrally located electrode, a second separator membrane, and a second counter electrode. The current collector of each of the counter electrodes is positioned other than medially within the counter electrode. Generally, the current collector of the counter electrode is located within the outer half of the counter electrode. When the current collector is located at the extreme outer edge of the counter electrode, a capping film of polymer matrix material is preferably laminated to the perforated current collector, and, through the perforated current collector, to the counter electrode material itself.