Patents by Inventor Motoaki Okuda
Motoaki Okuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20160308190Abstract: An electric storage device disclosed in the present application includes a casing, a first electrode terminal and a second electrode terminal that are provided on a terminal attachment wall of the casing, and an electrode assembly, a first conductive member, a second conductive member, and a current interruption device that are disposed within the casing. The first conductive member and the second conductive member connected respectively to a positive electrode or a negative electrode of the electrode assembly. The current interruption device is arranged between the terminal attachment wall and the electrode assembly, connected in series between the first electrode terminal and the first conductive member, and configured to connect or interrupt a conductive path from the electrode assembly to the first electrode terminal. A first spacer is further provided between the current interruption device and the electrode assembly, the first spacer being in contact with the electrode assembly.Type: ApplicationFiled: November 28, 2014Publication date: October 20, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki OKUDA, Takayuki HIROSE, Hiroyasu NISHIHARA
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Patent number: 9466820Abstract: Provided is a separator incorporating an electrode, provided with two of separator sheets facing each other, an electrode sandwiched between the separator plates. Each of the facing surfaces of the separator sheets is provided with a coated portion coated with a ceramic, and a non-coated portion that is not coated with the ceramic, located in at least a portion of ranges corresponding to peripheral edges of the electrode. The separator sheets are joined to one another in the non-coated portion.Type: GrantFiled: January 31, 2013Date of Patent: October 11, 2016Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki Okuda, Takayuki Kato
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Publication number: 20160293917Abstract: A secondary battery is provided with an electrode assembly, a case for accommodating the electrode assembly, and a pressure-release valve for releasing the pressure in the case to the outside of the case. The pressure-release valve has a groove including an intersection point. An opening width at a portion of the groove near the intersection point is wider than an opening width at a portion of the groove on the opposite side of the intersection point.Type: ApplicationFiled: March 20, 2014Publication date: October 6, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Akihisa MATSUDO, Motoaki OKUDA, Masami TOMIOKA
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Publication number: 20160285060Abstract: A power storage module in which rectangular power storage devices each having an electrode assembly and an electrolyte accommodated in a case are configured to be connected, wherein the power storage devices are arrayed in a predetermined array direction (a direction in which positive electrodes and negative electrodes are stacked) and bonded in an arrayed state, and thicknesses of surfaces (in particular, at least parts in contact with an adjacent member in the surfaces of the bonded sides) on bonded sides of the cases are less than thicknesses of surfaces of non-bonded sides.Type: ApplicationFiled: June 10, 2014Publication date: September 29, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki OKUDA, Hiroyasu NISHIHARA, Kojiro TAMARU
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Publication number: 20160268077Abstract: A current interruption device is provided with a first conducting member that is fixed to a casing, a second conducting member that is disposed at a position opposed to the first conducting member, a first deforming member, and a second deforming member. The first deforming member makes contact with the second conducting member when pressure in the casing is equal to or less than a predetermined value, and is configured not to make contact with the second conducting member when the pressure in the casing exceeds the predetermined value. The second deforming member is provided with a projection in a shape projecting toward a center portion of the second conducting member. A restricting structure that restricts a movement of the first deforming member is provided on the first conducting member. A restricting structure that restricts a movement of the second deforming member is provided on the second conducting member.Type: ApplicationFiled: September 16, 2014Publication date: September 15, 2016Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, Eagle Industry Co., Ltd.Inventors: Takayuki HIROSE, Motoaki OKUDA, Hiroyasu NISHIHARA, Toshiaki IWA, Yoshihiro OGAWA, Makoto MITSUYASU, Norimitsu AKIYOSHI
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Publication number: 20160254520Abstract: A lithium ion secondary battery comprising a case; an electrolyte solution encased in the case; an electrode assembly encased in the case and having a positive electrode and a negative electrode; and a current interrupt device encased in the case for interrupting a current to be supplied to the positive electrode or the negative electrode depending on a pressure in the case. The electrolyte solution contains an additive, a decomposition electric potential of the additive is between an electric potential of the positive electrode in a full charge state and a decomposition electric potential of a solvent in the electrolyte solution. The negative electrode has a capacity capable of intercalating 100% or more of lithium ions deintercalated from the positive electrode when the electric potential at the positive electrode is increased from a full charge state to the decomposition electric potential of the additive to overcharge the battery.Type: ApplicationFiled: August 13, 2014Publication date: September 1, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki OKUDA, Atsushi MINAGATA, Takayuki HIROSE
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Patent number: 9431645Abstract: An electricity storage device includes a case, an electrode assembly housed in the case, and a positive electrode (negative electrode) terminal sending and receiving electricity to and from the electrode assembly. The positive electrode (negative electrode) terminal includes a cylindrical part having a part projecting outside the case. The outer peripheral surface of the cylindrical part has a male screw with which a nut for fastening the positive electrode (negative electrode) terminal to the case is threadedly engaged from the outside of the case. The inner peripheral surface of the cylindrical part has a female screw having a screw direction opposite the male screw.Type: GrantFiled: September 23, 2013Date of Patent: August 30, 2016Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi Minagata, Motoaki Okuda
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Publication number: 20160190657Abstract: A current interruption device includes a deforming plate, a contact plate and a conducting plate which configure a current path. The deforming plate includes one surface on an opposite side from the contact plate facing a first space, a pressure of which is retained to a same pressure as the internal pressure of the casing and the other surface opposed to the contact plate facing a second space, a pressure of which is retained to a same pressure as an external pressure of the casing. When the internal pressure rises above the predetermined level, the second contact portion is separated from the conducting plate by deformation of the deforming plate toward the contacting plate.Type: ApplicationFiled: April 3, 2014Publication date: June 30, 2016Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, EAGLE INDUSTRY CO., LTD.Inventors: Takayuki HIROSE, Hirokuni AKIYAMA, Motoaki OKUDA, Atsushi MINAGATA, Hiroyasu NISHIHARA, Shimpei MUNE, Toshiaki IWA, Yoshihiro OGAWA, Makoto MITSUYASU, Norimitsu AKIYOSHI
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Patent number: 9343727Abstract: An electricity storage device includes an electrode assembly such that positive and negative electrodes are alternately stacked in which the positive and negative electrodes are insulated from one another. Tab groups each including positive or negative electrode tabs bundled in the stacking direction of the electrode assembly are provided on an edge portion of the electrode assembly. The tab groups each include a first bent portion and an extending portion, which extends from the first bent portion in the stacking direction of the electrode assembly. The tab groups also each include a second bent portion at which the tab group is curved or bent such that the distal end in the extending direction of the tab that is located at an outermost position of the first bent portion is positioned between the electrode assembly and the tab that is located at an innermost position of the first bent portion.Type: GrantFiled: August 9, 2013Date of Patent: May 17, 2016Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki Okuda, Atsushi Minagata
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Patent number: 9318747Abstract: This electrode is provided with a thin metal sheet and an active substance layer containing, on the surface of the thin metal sheet, multiple active substance particles of a prescribed average particle diameter. The surface of the thin metal sheet includes a forming region where the active substance layer is located. In the forming region, the thin metal sheet has a depressed section in the surface. A portion of the active substance particles is present in at least a part of the depression, and the average distance between the centers of two neighboring particles of these active substance particles present in at least a part of the depression is 60-98% of the aforementioned average particle diameter.Type: GrantFiled: February 15, 2013Date of Patent: April 19, 2016Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki Okuda, Taichi Nakamizo, Kyoichi Kinoshita, Masami Tomioka
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Patent number: 9281542Abstract: An electricity storage device includes an electrode assembly configured such that first and second electrodes are layered. The electrode assembly includes two tab groups in each of which tabs of the first electrodes or the second electrodes having the same polarity are bundled. Each tab group and a conductive member are welded with each other by a welding portion. The welding portion has a mixed portion configured by mixing at least one of a metal that forms metal foils and a metal that forms the conductive member with a dissimilar metal that is different from the metal of the metal foils and has a higher electric resistivity than that of the metal of the metal foils.Type: GrantFiled: September 12, 2013Date of Patent: March 8, 2016Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki Okuda, Atsushi Minagata, Hidaka Yamada
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Publication number: 20160064714Abstract: An electricity storage device includes a first electrode sheet, separators, and a second electrode sheet. The separators each include primary protrusions, which are located on the opposite sides of the first electrode sheet and protrude from the first electrode sheet, and secondary protrusions, which are located on the opposite sides of the first electrode sheet and protrude from the first electrode sheet in a direction different from the protrusion direction of the primary protrusions. The primary protrusions are welded to each other in a first weld region, and the secondary protrusions are welded to each other in a second weld region. The region width of the first weld region in the protrusion direction of the primary protrusions is greater than the region width of the second weld region in the protrusion direction of the secondary protrusions.Type: ApplicationFiled: April 1, 2014Publication date: March 3, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki OKUDA, Atsushi MINAGATA
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Publication number: 20160056495Abstract: The electricity storage device includes an electrode assembly, a case, and a holding tape. The electrode assembly further includes a bottom surface, which is supported by an inner bottom surface of the case, two end faces in a lamination direction, which are joined to the bottom face, two side surfaces, which are joined to the bottom surface and intersect with the end surfaces, and two corner sections, which are formed from the bottom surface and the side surfaces. Each corner section includes a chamfered section, and a border section between the chamfered section and the bottom surface. The holding tape covers the border section from the bottom surface in a direction parallel to the bottom surface and orthogonal to the stacking direction, further inward of the electrode assembly than the side surface.Type: ApplicationFiled: April 15, 2014Publication date: February 25, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi MINAGATA, Motoaki OKUDA
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Publication number: 20160056445Abstract: An electricity storage device includes an electrode assembly having primary electrodes and secondary electrodes, a case having a wall with an inlet, and an insulator. The electrode assembly has a facing surface facing the wall of the case. The primary electrodes have primary tabs protruding from one edge. The second electrodes have secondary tabs. The group of primary tabs and the group of secondary tabs each have a first side and a second side on the opposite sides. In each of the group of primary tabs and the group of secondary tabs, the first side faces the facing surface, and the second side is bent to face the wall of the case. The inlet is located at a position sandwiched regions of the wall onto which the primary tab group and the secondary tab group are projected when the wall is viewed from a direction perpendicular to the facing surface.Type: ApplicationFiled: February 28, 2014Publication date: February 25, 2016Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi MINAGATA, Motoaki OKUDA
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Publication number: 20150357622Abstract: A lithium ion secondary battery (100) includes a case (10), an electrode assembly (20), a first metal plate (12), a second metal plate (14), and an insulating member (16). The electrode assembly (20) includes a positive electrode (30), a negative electrode (40), and a separator (50). The first metal plate (12) is electrically connected to the positive electrode (30). The second metal plate (14) is electrically connected to the negative electrode (40). The first metal plate (12) is thicker than a positive electrode metal foil (30B). The second metal plate (14) is thicker than a negative electrode metal foil (40B). When the thickness of the first metal plate (12) is designated as D1, and the thickness of the second metal plate (14) is designated as D2, the relationship: 1<D1/D2<2 is satisfied.Type: ApplicationFiled: January 20, 2014Publication date: December 10, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Shimpei MUNE, Yushi KONDO, Motoaki OKUDA, Hirokuni AKIYAMA
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Publication number: 20150340663Abstract: A power storage device includes an electrode assembly, a case that houses the electrode assembly, and an insulating sheet, which insulates the electrode assembly and the case from each other. The electrode assembly has a first end face, which is orthogonal to the stacking direction, two primary faces, which are located on both sides in the stacking direction, and a tab, which extends on the first end face in the direction orthogonal to the stacking direction. The insulating sheet has a folded box shape, and further has two primary face covering portions, which respectively cover the primary faces of the electrode assembly, and non-primary-face covering portions, which cover the first end face of the electrode assembly and faces other than the primary faces thereof and are continuous with the primary face covering portions. The non-primary face covering portions overlap at least partially with each other.Type: ApplicationFiled: May 20, 2013Publication date: November 26, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi MINAGATA, Motoaki OKUDA, Masami TOMIOKA
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Publication number: 20150318526Abstract: An electricity storage device includes an electrode assembly, a case, a safety valve, and a cover member. The case accommodates the electrode assembly. The safety valve is arranged in the case and opens to discharge gas out of the case when an inner pressure of the case exceeds a release pressure. The cover member is arranged in the case opposing the safety valve and includes a flow passage for the gas.Type: ApplicationFiled: November 19, 2013Publication date: November 5, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Shimpei MUNE, Motoaki OKUDA, Yushi KONDO, Hirokuni AKIYAMA, Hiroyasu NISHIHARA, Atsushi MINAGATA
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Publication number: 20150280191Abstract: A power storage device includes a case and a pressure release valve. The pressure release valve includes arcuate portions, intersecting grooves, and arcuate grooves that are connected to the ends of the intersecting grooves and extend along the arcuate portions. When imaginary straight lines extend along the intersecting grooves and intersect the circumferential edge of the pressure release valve, a first region, which is surrounded by the imaginary straight lines and the circumferential edge of the pressure release valve, and a second region, which is surrounded by the imaginary straight lines and the circumferential edge of the pressure release valve, are defined. The part of the first region that is in contact with the arcuate portions is larger than the part of the second region that is in contact with the arcuate portions. The area of the first region is greater than the area of the second region.Type: ApplicationFiled: November 5, 2013Publication date: October 1, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Akihisa Matsudo, Motoaki Okuda, Masami Tomioka, Hiroyasu Nishihara, Mikiya Kurita
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Publication number: 20150255831Abstract: An electricity storage device includes an electrode assembly configured such that first and second electrodes are layered. The electrode assembly includes two tab groups in each of which tabs of the first electrodes or the second electrodes having the same polarity are bundled. Each tab group and a conductive member are welded with each other by a welding portion. The welding portion has a mixed portion configured by mixing at least one of a metal that forms metal foils and a metal that forms the conductive member with a dissimilar metal that is different from the metal of the metal foils and has a higher electric resistivity than that of the metal of the metal foils.Type: ApplicationFiled: September 12, 2013Publication date: September 10, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Motoaki Okuda, Atsushi Minagata, Hidaka Yamada
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Publication number: 20150243935Abstract: An electrical storage device includes a case, an electrode assembly accommodated in the case, an electrode terminal, a terminal insulating member, and an annular sealing member. The electrode terminal has a base located inside the case and a polar column portion, which projects from the base. An inner surface of the case at the circumference of the through hole and/or a tip end of the terminal insulating member on the side corresponding to the base has a tapered portion. A cross-sectional shape of the tapered portion in a direction in which the base and the inner surface face of the case each other is inclined to the outside in the radial direction of the through hole from the side corresponding to the base toward the through hole.Type: ApplicationFiled: September 10, 2013Publication date: August 27, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi Minagata, Motoaki Okuda, Hiroyasu Nishihara