Patents by Inventor Munehisa Matsui

Munehisa Matsui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9624975
    Abstract: The sliding member according to the present invention includes: a base material; and a sliding film that covers a surface of the base material and constitutes a sliding surface, and is used under a wet condition where lubricant oil exists. The sliding film according to the present invention is a laminated film that includes: an underlying layer formed on the surface of the base material; and an outermost layer formed at least on a part of the underlying layer. This outermost layer is characterized by including specific boron-containing amorphous carbon (specific B-DLC) that contains 4-50% B and 5-50% H when the outermost layer as a whole is 100 at %. This specific B-DLC itself wears away during the sliding to smooth the sliding surface, and an excellent low friction property is exhibited. The underlying layer of the specific B-DLC contributes to improvement in the wear resistance property of the sliding film.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: April 18, 2017
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaru Okuyama, Mamoru Tohyama, Hiroyuki Mori, Munehisa Matsui, Naoya Ikeda, Yoshio Fuwa, Takatoshi Shinyoshi
  • Publication number: 20150267746
    Abstract: The sliding member according to the present invention includes: a base material; and a sliding film that covers a surface of the base material and constitutes a sliding surface, and is used under a wet condition where lubricant oil exists. The sliding film according to the present invention is a laminated film that includes: an underlying layer formed on the surface of the base material; and an outermost layer formed at least on a part of the underlying layer. This outermost layer is characterized by including specific boron-containing amorphous carbon (specific B-DLC) that contains 4-50% B and 5-50% H when the outermost layer as a whole is 100 at %. This specific B-DLC itself wears away during the sliding to smooth the sliding surface, and an excellent low friction property is exhibited. The underlying layer of the specific B-DLC contributes to improvement in the wear resistance property of the sliding film.
    Type: Application
    Filed: March 11, 2015
    Publication date: September 24, 2015
    Inventors: Masaru OKUYAMA, Mamoru TOHYAMA, Hiroyuki MORI, Munehisa MATSUI, Naoya IKEDA, Yoshio FUWA, Takatoshi SHINYOSHI
  • Patent number: 9121548
    Abstract: A sliding member includes: a substrate which has a sliding surface sliding under the presence of lubricating oil; and a film which is fixed to at least a part of the sliding surface. The film contains carbon (C), titanium (Ti), and boron (B), is obtained by repeatedly and alternately layering a first layer containing amorphous carbon as a principal component and a second layer containing C and Ti as principal components, and has hardness of 18 GPa or more.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: September 1, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroyuki Mori, Munehisa Matsui, Keiji Hayashi, Yoshio Fuwa, Takatoshi Shinyoshi, Satoshi Jinno, Kenji Shimoda, Satoshi Hirota, Koichiro Akari, Hirotaka Ito
  • Patent number: 9062274
    Abstract: The low friction sliding member includes a substrate and an amorphous hard carbon film formed on the surface of the substrate and makes sliding contact with a mating member under a wet oiling condition. The lubricant oil includes at least one of sulfur (S) and phosphorus (P) and at least one of zinc (Zn), calcium (Ca), magnesium (Mg), sodium (Na), barium (Ba) and copper (Cu). The amorphous hard carbon film comprises carbon (C) as a major component, and hydrogen (H) in the range from 5 to 25 atomic % and a predetermined amount of boron (B), aluminum (Al), manganese (Mn) or molybdenum (Mo) assuming that the total atomic % of the amorphous carbon film is 100.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: June 23, 2015
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Mori, Munehisa Matsui, Toshihide Ohmori, Takatoshi Shinyoshi, Yoshio Fuwa, Keiji Hayashi
  • Publication number: 20140038868
    Abstract: A sliding member includes: a substrate which has a sliding surface sliding under the presence of lubricating oil; and a film which is fixed to at least a part of the sliding surface. The film contains carbon (C), titanium (Ti), and boron (B), is obtained by repeatedly and alternately layering a first layer containing amorphous carbon as a principal component and a second layer containing C and Ti as principal components, and has hardness of 18 GPa or more.
    Type: Application
    Filed: April 12, 2012
    Publication date: February 6, 2014
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroyuki Mori, Munehisa Matsui, Keiji Hayashi, Yoshio Fuwa, Takatoshi Shinyoshi, Satoshi Jinno, Kenji Shimoda, Satoshi Hirota, Koichiro Akari, Hirotaka Ito
  • Publication number: 20110021390
    Abstract: The low friction sliding member includes a substrate and an amorphous hard carbon film formed on the surface of the substrate and makes sliding contact with a mating member under a wet oiling condition. The lubricant oil includes at least one of sulfur (S) and phosphorus (P) and at least one of zinc (Zn), calcium (Ca), magnesium (Mg), sodium (Na), barium (Ba) and copper (Cu). The amorphous hard carbon film comprises carbon (C) as a major component, and hydrogen (H) in the range from 5 to 25 atomic % and a predetermined amount of boron (B), aluminum (Al), manganese (Mn) or molybdenum (Mo) assuming that the total atomic % of the amorphous carbon film is 100.
    Type: Application
    Filed: July 2, 2010
    Publication date: January 27, 2011
    Applicants: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Mori, Munehisa Matsui, Toshihide Ohmori, Takatoshi Shinyoshi, Yoshio Fuwa, Keiji Hayashi
  • Patent number: 7833626
    Abstract: An amorphous carbon film includes carbon as a major component, and silicon in an amount of from 0.1 atomic % or more to 10 atomic % or less when the entire amorphous carbon film is taken as 100 atomic %. The carbon is composed of carbon having an sp2 hybrid orbital in an amount of from 60 atomic % or more to 90 atomic % or less when the entire carbon amount is taken as 100 atomic %. Also disclosed is a process for producing the amorphous carbon film.
    Type: Grant
    Filed: November 24, 2005
    Date of Patent: November 16, 2010
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Takashi Iseki, Hideo Tachikawa, Hiroyuki Mori, Kazuyuki Nakanishi, Munehisa Matsui, Shintaro Igarashi, Fumio Shimizu, Yoshinari Tsuchiya, Tadashi Oshima
  • Patent number: 7455824
    Abstract: To provide a soft amorphous carbon exhibiting a low elastic modulus, an amorphous-carbon coated member provided with a coated film comprising the amorphous carbon, and a process for forming an amorphous carbon film. The amorphous carbon comprises carbon as a major component and hydrogen in an amount of from more than 30 atomic % to 60 atomic % or less, and exhibits an elastic modulus of from 40 or more to 150 GPa or less. Moreover, the amorphous-carbon coated member comprises a conductive substrate, and a coated film fixed on at least a part of a surface of the substrate and composed of the amorphous carbon. In addition, in a process for forming the amorphous-carbon coated film, an amorphous carbon film is formed on a surface of conductive substrates by a plasma CVD method.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: November 25, 2008
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Kazuyuki Nakanishi, Tadashi Oshima, Hideo Hasegawa, Hiroyuki Mori, Takashi Iseki, Hideo Tachikawa, Munehisa Matsui
  • Publication number: 20080188383
    Abstract: An amorphous carbon film includes carbon as a major component, and silicon in an amount of from 0.1 atomic % or more to 10 atomic % or less when the entire amorphous carbon film is taken as 100 atomic %. The carbon is composed of carbon having an sp2 hybrid orbital in an amount of from 60 atomic % or more to 90 atomic % or less when the entire carbon amount is taken as 100 atomic %. Also disclosed is a process for producing the amorphous carbon film.
    Type: Application
    Filed: November 24, 2005
    Publication date: August 7, 2008
    Applicant: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Takashi Iseki, Hideo Tachikawa, Hiroyuki Mori, Kazuyuki Nakanishi, Munehisa Matsui, Shintaro Igarashi, Fumio Shimizu, Yoshinari Tsuchiya, Tadashi Oshima
  • Publication number: 20050142361
    Abstract: To provide a soft amorphous carbon exhibiting a low elastic modulus, an amorphous-carbon coated member provided with a coated film comprising the amorphous carbon, and a process for forming an amorphous carbon film. The amorphous carbon comprises carbon as a major component and hydrogen in an amount of from more than 30 atomic % to 60 atomic % or less, and exhibits an elastic modulus of from 40 or more to 150 GPa or less. Moreover, the amorphous-carbon coated member comprises a conductive substrate, and a coated film fixed on at least a part of a surface of the substrate and composed of the amorphous carbon. In addition, in a process for forming the amorphous-carbon coated film, an amorphous carbon film is formed on a surface of conductive substrates by a plasma CVD method.
    Type: Application
    Filed: December 3, 2004
    Publication date: June 30, 2005
    Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Kazuyuki Nakanishi, Tadashi Oshima, Hideo Hasegawa, Hiroyuki Mori, Takashi Iseki, Hideo Tachikawa, Munehisa Matsui