Abstract: A one-size-fits-all garment (10) is formed of multiple stretchable fabric portions (2) joined together by a PBT (polybutylene terephthalate) thread (38). The garment includes a waistband (6) that uses a paper fusing technique to fuse a fusing material from a paper backing sheet (18, 18A, 18B), onto the waistband which is also joined to the stretchable fabric portions using PBT thread. A method for forming the garment includes using a sheet of carrier paper with a fusing material such as a plurality of discrete dots of fusing material, to the waistband and sewing the multiple stretching stretchable fabric portions together and to the waistband using the PBT thread.