Patents by Inventor Naoki Imachi

Naoki Imachi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9023521
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which a negative-electrode active material containing a graphite material and silicon or a silicon compound is used and which has an excellent charge-discharge cycle characteristic. In the nonaqueous electrolyte secondary battery, the negative-electrode active material used is an active material containing a graphite material and silicon or a silicon compound, and the negative electrode binder used comprises a polyimide and polyvinylpyrrolidone.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: May 5, 2015
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Tadayoshi Tanaka, Mai Yokoi, Hiroshi Minami, Naoki Imachi
  • Publication number: 20150030924
    Abstract: [Object] To provide a positive electrode for a nonaqueous electrolyte secondary battery with which characteristics of the nonaqueous electrolyte secondary battery, such as a charge/discharge efficiency, a capacity retention ratio, and a discharge capacity retention ratio are not easily degraded even in the case where the nonaqueous electrolyte secondary battery is continuously charged at a high temperature. [Solution] A positive electrode 12 of a nonaqueous electrolyte secondary battery 1 includes a positive electrode active material layer 12b. The positive electrode active material layer 12b contains a positive electrode active material and a compound represented by a general formula (1): MH2PO2 (1). In the general formula (1), M represents a monovalent cation.
    Type: Application
    Filed: February 4, 2013
    Publication date: January 29, 2015
    Applicant: SANYO ELECTRIC CO., LTD
    Inventors: Takanobu Chiga, Naoki Imachi, Daisuke Kato
  • Publication number: 20140349166
    Abstract: The present invention provides a positive electrode for a nonaqueous electrolyte secondary battery in which after continuous charge is performed, an increase in battery thickness is suppressed, and a residual capacity rate is increased by reduction in gas generation amount and also provides a method for manufacturing the positive electrode described above. This positive electrode includes a positive electrode collector and a positive electrode active material layer which contains a positive electrode active material and a phosphate salt represented by NaH2PO4 and which is formed on a surface of the positive electrode collector. In addition, on a surface of the positive electrode active material layer, a porous layer containing an inorganic oxide filler is preferably formed.
    Type: Application
    Filed: October 29, 2012
    Publication date: November 27, 2014
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takanobu Chiga, Naoki Imachi
  • Publication number: 20140272582
    Abstract: In a non-aqueous electrolyte secondary battery including a positive electrode 1, a negative electrode 2 and a non-aqueous electrolyte, a positive electrode active material wherein a particle of at least one compound selected from Er hydroxide, Er oxyhydroxide, Yb hydroxide, Yb oxyhydroxide, Tb hydroxide, Tb oxyhydroxide, Dy hydroxide, Dy oxyhydroxide, Ho hydroxide, Ho oxyhydroxide, Tm hydroxide, Tm oxyhydroxide, Lu hydroxide, and Lu oxyhydroxide is dispersed and adhered on a surface of a positive electrode active material particle containing Li is used.
    Type: Application
    Filed: April 28, 2014
    Publication date: September 18, 2014
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takeshi Ogasawara, Naoki Imachi
  • Patent number: 8822076
    Abstract: A nonaqueous electrolytic secondary battery and a positive electrode for a nonaqueous electrolytic secondary battery are provided. The positive electrode includes a positive electrode active material layer containing a positive electrode active material and a coupling agent represented by a general formula (1). The positive electrode active material includes lithium transition metal oxide particles. At least one rare-earth compound selected from the rare-earth compound group consisting of specific rare-earth hydroxides and specific rare-earth oxyhydroxides is fixed on the surfaces of the lithium transition metal oxide particles in a dispersed form.
    Type: Grant
    Filed: January 5, 2011
    Date of Patent: September 2, 2014
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takeshi Ogasawara, Kentaro Takahashi, Naoki Imachi
  • Patent number: 8741483
    Abstract: In a non-aqueous electrolyte secondary battery including a positive electrode 1, a negative electrode 2 and a non-aqueous electrolyte, a positive electrode active material wherein a particle of at least one compound selected from Er hydroxide, Er oxyhydroxide, Yb hydroxide, Yb oxyhydroxide, Tb hydroxide, Tb oxyhydroxide, Dy hydroxide, Dy oxyhydroxide, Ho hydroxide, Ho oxyhydroxide, Tm hydroxide, Tm oxyhydroxide, Lu hydroxide, and Lu oxyhydroxide is dispersed and adhered on a surface of a positive electrode active material particle containing Li is used.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: June 3, 2014
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takeshi Ogasawara, Naoki Imachi
  • Publication number: 20140127576
    Abstract: The invention provides an active material for nonaqueous electrolyte secondary batteries which contains a silicon oxide as an active material and can suppress the generation of gas during storage at high temperatures, a method for producing such active materials, a negative electrode for nonaqueous electrolyte secondary batteries including the active material, and a nonaqueous electrolyte secondary battery including the negative electrode. An active material for nonaqueous electrolyte secondary batteries is used which includes a silicon oxide having a surface coated with a polyacrylonitrile or a modified product thereof that has been heat treated.
    Type: Application
    Filed: July 3, 2012
    Publication date: May 8, 2014
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Daisuke Kato, Mai Yokoi, Hiroshi Minami, Naoki Imachi
  • Publication number: 20140023933
    Abstract: Provided are a non-aqueous electrolyte secondary battery having excellent high-temperature durability and capable of reducing the initial percent defective and a process for producing the same. The non-aqueous electrolyte secondary battery includes: a positive electrode containing a positive-electrode active material; negative electrode containing a negative-electrode active material; a non-aqueous electrolyte; and a porous layer provided on a surface of the positive electrode, wherein the porous layer contains inorganic solid electrolyte particles having a crystalline structure of rhombohedral crystal (R3c) with lithium ion conductivity represented by Li1+x+yAlxTi2-xSiyP3-yO12 (where 0?x?1 and 0?y?1) and an aqueous binder.
    Type: Application
    Filed: March 15, 2012
    Publication date: January 23, 2014
    Applicants: OHARA INC., SANYO ELECTRIC CO., LTD.
    Inventors: Takanobu Chiga, Naoki Imachi, Jun Teramoto, Yasushi Inda
  • Publication number: 20130337324
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which a mixture of a graphite material and silicon or a silicon compound is used as a negative electrode active material and which has excellent cycle characteristics. A nonaqueous electrolyte secondary battery includes a positive electrode containing a positive electrode active material, a negative electrode containing a negative electrode active material, and a nonaqueous electrolyte, and is wherein the negative electrode contains the negative electrode active material and a negative electrode binder, the negative electrode active material is a mixture of a graphite material and silicon and/or a silicon compound that is contained in an amount less than that of the graphite material, and the negative electrode binder is polyacrylonitrile or a modified form thereof which has been heat-treated.
    Type: Application
    Filed: March 5, 2012
    Publication date: December 19, 2013
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Mai Yokoi, Tadayoshi Tanaka, Hiroshi Minami, Naoki Imachi
  • Patent number: 8603674
    Abstract: A composition for an electrode of a nonaqueous electrolyte secondary battery contains an active material and a binder resin. The composition contains a vinylpyrrolidone-based polymer as the binder resin. The hydroxyl group equivalent of the vinylpyrrolidone-based polymer is within the range of 250 to 2500.
    Type: Grant
    Filed: December 23, 2010
    Date of Patent: December 10, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Tadayoshi Tanaka, Hiroshi Minami, Naoki Imachi, Kazunari Yasumura, Kunihiro Iwai, Daisuke Imai
  • Patent number: 8512898
    Abstract: To obtain a separator for a nonaqueous electrolyte battery that has an excellent nonaqueous electrolyte permeability into an electrode and an excellent electrolyte retentivity of the electrode and achieves a large capacity, a high energy density and a good high-temperature charge characteristic. A separator 3 used for a nonaqueous electrolyte battery is formed by disposing a porous layer 2 made of inorganic fine particles and a resin binder on a porous separator substrate 1, the resin binder is made of at least one resin selected from the group consisting of polyimide resins, polyamide resins and polyamideimide resins and the molecular chain of the resin has a halogen atom content of 10% to 30% by weight, and the content of the resin binder in the porous layer is 5% by weight or more.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: August 20, 2013
    Assignees: SANYO Electronics Co., Ltd., TORAY Industries, Inc.
    Inventors: Yasunori Baba, Naoki Imachi, Atsushi Nakajima, Michihiko Irie, Masanori Nakamura
  • Patent number: 8372544
    Abstract: A non-aqueous electrolyte secondary battery is provided that remarkably improves battery reliability by quickly lowering the potential of the positive electrode while preventing separator shrinkage at high temperatures. A separator has on its surface a shrinkage-prevention-layer formed portion (3a), in which a layer for preventing separator shrinkage is formed, and a shrinkage-prevention-layer unformed portion (3b), in which the layer for preventing separator shrinkage is not formed. A positive electrode current collector and a negative electrode current collector respectively have a positive electrode current collector exposed portion (1b) and a negative electrode current collector exposed portion (2b). The shrinkage-prevention-layer unformed portion (3b) of the separator is disposed at a region where the current collector exposed portions (1b, 2b) face each other.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: February 12, 2013
    Inventors: Yasunori Baba, Naoki Imachi, Takeshi Ogasawara
  • Patent number: 8354188
    Abstract: A polymer for bonding the positive electrode and negative electrode of a lithium secondary battery, which includes a positive electrode, a negative electrode and an electrolyte solution, with a separator arranged between the positive electrode and the negative electrode. The polymer contains a cationically polymerizable monomer unit (A), a monomer unit (B) providing affinity to the electrolyte solution, a monomer unit (C) providing poor solubility to the electrolyte solution, and a monomer unit (D) containing an anionic or nonionic hydrophilic group. This polymer can be obtained through radical polymerization such as emulsion polymerization or suspension polymerization, and is characterized by having a dissolution rate into a mixed solvent of ethylene carbonate (EC) and diethyl carbonate (DEC) [EC:DEC=5:5 (weight ratio)] of not more than 10% by weight.
    Type: Grant
    Filed: March 10, 2006
    Date of Patent: January 15, 2013
    Assignees: Sanyo Electric Co., Ltd., Sunstar Giken Kabushiki Kaisha
    Inventors: Yasuo Takano, Naoki Imachi, Seiji Yoshimura, Shin Fujitani, Satoshi Nishikawa, Shinji Bessyo
  • Patent number: 8298708
    Abstract: A negative electrode mixture layer containing CMC and a hydroxy group-modified PVP. The mass ratio of CMC is greater than that of the hydroxy group-modified PVP. The hydroxy group-modified PVP has low affinity with a solvent for a solvent-system slurry that forms an inorganic particle layer. Adhesion strength is prevented from degrading after forming the inorganic particle layer on the negative electrode mixture layer.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: October 30, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Hiroshi Minami, Naoki Imachi
  • Patent number: 8293406
    Abstract: A non-aqueous electrolyte secondary battery includes a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode employs a positive electrode active material wherein oxide containing Al and/or hydroxide containing Al having a protruding-shape is uniformly distributed and adhered to the surface of a positive electrode active material particle.
    Type: Grant
    Filed: September 23, 2008
    Date of Patent: October 23, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takeshi Ogasawara, Naoki Imachi, Yasunori Baba
  • Patent number: 8263260
    Abstract: A method of manufacturing a positive electrode for a non-aqueous electrolyte battery is provided. The positive electrode has a current collector and an active material layer formed on the current collector. The method includes: coating a slurry onto the current collector, the slurry having a pH of from 5 to 9 and containing a positive electrode active material, water as a dispersion medium, carboxymethylcellulose, and a pH adjuster; and drying the coated slurry to form the active material layer.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: September 11, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Naoki Imachi, Nobuhiro Sakitani, Masaaki Tanaka
  • Publication number: 20120196184
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which a negative-electrode active material containing a graphite material and silicon or a silicon compound is used and which has an excellent charge-discharge cycle characteristic. In the nonaqueous electrolyte secondary battery, the negative-electrode active material used is an active material containing a graphite material and silicon or a silicon compound, and the negative electrode binder used comprises a polyimide and polyvinylpyrrolidone.
    Type: Application
    Filed: February 1, 2012
    Publication date: August 2, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Tadayoshi Tanaka, Mai Yokoi, Hiroshi Minami, Naoki Imachi
  • Publication number: 20120196183
    Abstract: The object is to obtain a positive electrode for a nonaqueous electrolyte secondary battery capable of suppressing gas generation even if continuous charging is performed at a high temperature. Provided is a positive electrode for a nonaqueous electrolyte secondary battery comprising a positive-electrode active material, wherein the positive-electrode active material has a surface-treated layer with a silane coupling agent represented by the following general formula (1): X1-Y—X2 ??(1) wherein Y is an alkylene group having 10 or less carbon atoms, and X1 and X2 are each represented by the general formula (2): wherein Z is an alkyl group having 10 or less carbon atoms or OR3, and R1, R2 and R3, are each an alkyl group having 5 or less carbon atoms.
    Type: Application
    Filed: January 26, 2012
    Publication date: August 2, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takanobu Chiga, Naoki Imachi, Satoshi Takatsuka
  • Publication number: 20120189916
    Abstract: A non-aqueous electrolyte secondary battery has a positive electrode containing a positive electrode active material, a negative electrode containing a negative electrode active material, a non-aqueous electrolyte, a separator interposed between the positive electrode and the negative electrode, and a porous layer provided on a surface of the positive electrode. The porous layer contains titania particles, a dispersing agent, and an aqueous binder. The dispersing agent includes silica having an average particle size of less than 100 nm and less than that of the titania particles.
    Type: Application
    Filed: January 25, 2012
    Publication date: July 26, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Naoki Imachi, Takanobu Chiga
  • Publication number: 20120107682
    Abstract: The present invention relates a nonaqueous electrolyte secondary battery with a porous layer containing inorganic particles formed on a surface of a positive electrode and provides a nonaqueous electrolyte secondary battery capable of reducing the incipient failure and having an excellent shelf life characteristic. The nonaqueous electrolyte secondary battery includes: a positive electrode containing a positive-electrode active material; a negative electrode containing a negative-electrode active material; a nonaqueous electrolyte; and a porous layer provided on a surface of the positive electrode, wherein the porous layer contains silica particles and an aqueous binder.
    Type: Application
    Filed: September 28, 2011
    Publication date: May 3, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Naoki Imachi, Takanobu Chiga, Nobuhiro Sakitani