Patents by Inventor Naoki Ota

Naoki Ota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11024903
    Abstract: Apparatus, systems, and methods described herein relate to the manufacture and use of single pouch battery cells. In some embodiments, an electrochemical cell includes a first current collector coupled to a first portion of a pouch, the first current collector having a first electrode material disposed thereon, a second current collector coupled to a second portion of the pouch, the second current collector having a second electrode material disposed thereon, and a separator disposed between the first electrode material and the second electrode material. The first portion of the pouch is coupled to the second portion of the pouch to enclose the electrochemical cell.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: June 1, 2021
    Assignees: 24M Technologies, Inc., Kyocera Corporation
    Inventors: Naoki Ota, Takaaki Fukushima, Ricardo Bazzarella, Taison Tan
  • Patent number: 11005087
    Abstract: Embodiments described in this application relate generally to a system, an apparatus and/or methods for manufacturing electrodes by infusion electrolyte into compacted electrode materials. In some embodiments, a working electrode materials can be produced using an infusion mixing and manufacturing process. In some embodiments, a single-sided finished electrode can be produced directly from a dry powder mixture using an infusion mixing and manufacturing process. In some embodiments, a double-sided finished electrode can be produced directly from a dry powder mixture using an infusion mixing and manufacturing process. The electrodes produced by an infusion mixing and manufacturing process generally perform better than those produced by non-infusion processes.
    Type: Grant
    Filed: January 17, 2017
    Date of Patent: May 11, 2021
    Assignees: 24M Technologies, Inc., Kyocera Corporation
    Inventors: Naoki Ota, Takaaki Fukushima, Yutaka Wakai, Motoi Tamaki, Sean Simon, Nicholas Varamo, Duy Le, Taison Tan, Hiromitsu Mishima
  • Patent number: 10964973
    Abstract: Embodiments described herein relate generally to devices, systems and methods of producing high energy density batteries having a semi-solid cathode that is thicker than the anode. An electrochemical cell can include a positive electrode current collector, a negative electrode current collector and an ion-permeable membrane disposed between the positive electrode current collector and the negative electrode current collector. The ion-permeable membrane is spaced a first distance from the positive electrode current collector and at least partially defines a positive electroactive zone. The ion-permeable membrane is spaced a second distance from the negative electrode current collector and at least partially defines a negative electroactive zone. The second distance is less than the first distance.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: March 30, 2021
    Assignee: 24M Technologies, Inc.
    Inventors: Taison Tan, Yet-Ming Chiang, Naoki Ota, Throop Wilder, Mihai Duduta
  • Publication number: 20210091366
    Abstract: Apparatus, systems, and methods described herein relate to safety devices for electrochemical cells comprising an electrode tab electrically coupled to an electrode, the electrode including an electrode material disposed on a current collector. In some embodiments, a fuse can be operably coupled to or formed in the electrode tab. In some embodiments, the fuse can be formed by removing a portion of the electrode tab. In some embodiments, the fuse can include a thin strip of electrically resistive material configured to electrically couple multiple electrodes. In some embodiments, the current collector can include a metal-coated deformable mesh material such that the current collector is self-fusing. In some embodiments, the fuse can be configured to deform, break, melt, or otherwise discontinue electrical communication between the electrode and other components of the electrochemical cell in response to a high current condition, a high voltage condition, or a high temperature condition.
    Type: Application
    Filed: October 23, 2020
    Publication date: March 25, 2021
    Applicant: 24M Technologies, Inc.
    Inventors: Ricardo BAZZARELLA, Naoki OTA
  • Patent number: 10957940
    Abstract: Embodiments described herein relate generally to electrochemical cells having semi-solid electrodes that include a gel polymer additive such that the electrodes demonstrate longer cycle life while significantly retaining the electronic performance of the electrodes and the electrochemical cells formed therefrom. In some embodiments, a semi-solid electrode can include about 20% to about 75% by volume of an active material, about 0.5% to about 25% by volume of a conductive material, and about 20% to about 70% by volume of an electrolyte. The electrolyte further includes about 0.01% to about 1.5% by weight of a polymer additive. In some embodiments, the electrolyte can include about 0.1% to about 0.7% of the polymer additive.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: March 23, 2021
    Assignee: 24M Technologies, Inc.
    Inventors: Taison Tan, Naoki Ota, Jeffry Disko
  • Publication number: 20210080869
    Abstract: An image forming apparatus includes an image holding member, a charging unit, an electrostatic image forming unit, a developing unit that includes an electrostatic image developer and develops the electrostatic image with the electrostatic image developer, a transfer unit, a fixing unit, a replenishment toner container that includes a replenishment toner that is to be supplied into the developing unit and discharges the replenishment toner by rotation of the replenishment toner container, a replenishment toner container mounting unit that holds the replenishment toner container and rotates the replenishment toner container, and a toner supply pass that connects the replenishment toner container mounting unit to the developing unit. The replenishment toner includes toner particles and silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.
    Type: Application
    Filed: February 6, 2020
    Publication date: March 18, 2021
    Applicant: Fuji Xerox Co., Ltd.
    Inventors: Naoki Ota, Yusuke Fukuda, Masataka Kuribayashi, Katsuyuki Kitajima
  • Patent number: 10948848
    Abstract: An image forming apparatus includes an image holding member, a charging unit, an electrostatic image forming unit, a developing unit that includes an electrostatic image developer and develops the electrostatic image with the electrostatic image developer, a transfer unit, a fixing unit, a replenishment toner container that includes a replenishment toner that is to be supplied into the developing unit and discharges the replenishment toner by rotation of the replenishment toner container, a replenishment toner container mounting unit that holds the replenishment toner container and rotates the replenishment toner container, and a toner supply pass that connects the replenishment toner container mounting unit to the developing unit. The replenishment toner includes toner particles and silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.
    Type: Grant
    Filed: February 6, 2020
    Date of Patent: March 16, 2021
    Assignee: FUJI XEROX CO., LTD.
    Inventors: Naoki Ota, Yusuke Fukuda, Masataka Kuribayashi, Katsuyuki Kitajima
  • Patent number: 10921724
    Abstract: An image forming apparatus includes an image holding member, a charging unit that charges a surface of the image holding member, an electrostatic charge image forming unit that forms an electrostatic charge image on the charged surface of the image holding member, a developing unit that includes an electrostatic charge image developing toner and that develops the electrostatic charge image on the surface of the image holding member with the electrostatic chare image developing toner to form a toner image, an intermediate transfer body having a circumferential surface of which micro rubber hardness is in a range of 45 to 65, a first transfer unit that first transfers the toner image formed on the surface of the image holding member to a surface of the intermediate transfer body, and a second transfer unit that second transfers the toner image transferred to the surface of the intermediate transfer body to a recording medium, wherein the electrostatic charge image developing toner satisfies the following formul
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: February 16, 2021
    Assignee: FUJI XEROX CO.. LTD.
    Inventors: Teppei Yawada, Naoki Ota, Tatsuhiro Igarashi
  • Patent number: 10910858
    Abstract: Systems and methods for charging and discharging a plurality of batteries are described herein. In some embodiments, a system includes a battery module, an energy storage system electrically coupled to the battery module, a power source, and a controller. The energy storage system is operable in a first operating state in which energy is transferred from the energy storage system to the battery module to charge the battery module, and a second operating state in which energy is transferred from the battery module to the energy storage system to discharge the battery module. The power source electrically coupled to the energy storage system and is configured to transfer energy from the power source to the energy storage system based on an amount of stored energy in the energy storage system. The controller is operably coupled to the battery module and is configured to monitor and control a charging state of the battery module.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: February 2, 2021
    Assignee: 24M Technologies, Inc.
    Inventors: Tony L. Taylor, Naoki Ota, Taison Tan
  • Patent number: 10854869
    Abstract: Apparatus, systems, and methods described herein relate to safety devices for electrochemical cells comprising an electrode tab electrically coupled to an electrode, the electrode including an electrode material disposed on a current collector. In some embodiments, a fuse can be operably coupled to or formed in the electrode tab. In some embodiments, the fuse can be formed by removing a portion of the electrode tab. In some embodiments, the fuse can include a thin strip of electrically resistive material configured to electrically couple multiple electrodes. In some embodiments, the current collector can include a metal-coated deformable mesh material such that the current collector is self-fusing. In some embodiments, the fuse can be configured to deform, break, melt, or otherwise discontinue electrical communication between the electrode and other components of the electrochemical cell in response to a high current condition, a high voltage condition, or a high temperature condition.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: December 1, 2020
    Assignee: 24M Technologies, Inc.
    Inventors: Ricardo Bazzarella, Naoki Ota
  • Publication number: 20200358129
    Abstract: Embodiments described herein relate generally to electrochemical cells including a selectively permeable membrane and systems and methods for manufacturing the same. In some embodiments, the selectively permeable membrane can include a solid-state electrolyte material. In some embodiments, electrochemical cells can include a cathode disposed on a cathode current collector, an anode disposed on an anode current collector, and the selectively permeable membrane disposed therebetween. In some embodiments, the cathode and/or anode can include a slurry of an active material and a conductive material in a liquid electrolyte. In some embodiments, a catholyte can be different from an anolyte. In some embodiments, the catholyte can be optimized to improve the redox electrochemistry of the cathode and the anolyte can be optimized to improve the redox electrochemistry of the anode. In some embodiments, the selectively permeable membrane can be configured to isolate the catholyte from the anolyte.
    Type: Application
    Filed: June 22, 2020
    Publication date: November 12, 2020
    Applicant: 24M Technologies, Inc.
    Inventors: Junzheng CHEN, Naoki OTA, Jeffry DISKO, Yuki KUSACHI
  • Publication number: 20200310307
    Abstract: An image forming apparatus includes an image holding member, a charging unit that charges a surface of the image holding member, an electrostatic charge image forming unit that forms an electrostatic charge image on the charged surface of the image holding member, a developing unit that includes an electrostatic charge image developing toner and that develops the electrostatic charge image on the surface of the image holding member with the electrostatic chare image developing toner to form a toner image, an intermediate transfer body having a circumferential surface of which micro rubber hardness is in a range of 45 to 65, a first transfer unit that first transfers the toner image formed on the surface of the image holding member to a surface of the intermediate transfer body, and a second transfer unit that second transfers the toner image transferred to the surface of the intermediate transfer body to a recording medium, wherein the electrostatic charge image developing toner satisfies the following formul
    Type: Application
    Filed: August 30, 2019
    Publication date: October 1, 2020
    Applicant: FUJI XEROX CO., LTD.
    Inventors: Teppei Yawada, Naoki Ota, Tatsuhiro Igarashi
  • Patent number: 10777852
    Abstract: A battery system includes a main electrochemical cell that includes a cathode and an anode, a cathode tab electrically coupled to the cathode, and an anode tab electrically coupled to the anode. A second electrochemical cell is electrically coupled to the cathode tab and the anode tab. An interrupt device, such as a bi-stable metal disc, is operably coupled to the second electrochemical cell and at least one of the cathode tab or the anode tab. Upon overcharging of the main electrochemical cell, the voltage between the cathode tab and the anode tab causes the second electrochemical cell to generate gases that triggers the interrupt device, which in turn disconnects at least one of the cathode tab or the anode tab, thereby protecting the main electrochemical cell from further damages.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: September 15, 2020
    Assignees: 24M Technologies, Inc., Kyocera Corporation
    Inventors: William Henry Woodford, Naoki Ota, Takaaki Fukushima, Jeffry Disko, Junzheng Chen
  • Publication number: 20200259338
    Abstract: Systems and methods for charging and discharging a plurality of batteries are described herein. In some embodiments, a system includes a battery module, an energy storage system electrically coupled to the battery module, a power source, and a controller. The energy storage system is operable in a first operating state in which energy is transferred from the energy storage system to the battery module to charge the battery module, and a second operating state in which energy is transferred from the battery module to the energy storage system to discharge the battery module. The power source electrically coupled to the energy storage system and is configured to transfer energy from the power source to the energy storage system based on an amount of stored energy in the energy storage system. The controller is operably coupled to the battery module and is configured to monitor and control a charging state of the battery module.
    Type: Application
    Filed: February 12, 2020
    Publication date: August 13, 2020
    Applicant: 24M Technologies, Inc.
    Inventors: Tony L. TAYLOR, Naoki OTA, Taison TAN
  • Patent number: 10734672
    Abstract: Embodiments described herein relate generally to electrochemical cells including a selectively permeable membrane and systems and methods for manufacturing the same. In some embodiments, the selectively permeable membrane can include a solid-state electrolyte material. In some embodiments, electrochemical cells can include a cathode disposed on a cathode current collector, an anode disposed on an anode current collector, and the selectively permeable membrane disposed therebetween. In some embodiments, the cathode and/or anode can include a slurry of an active material and a conductive material in a liquid electrolyte. In some embodiments, a catholyte can be different from an anolyte. In some embodiments, the catholyte can be optimized to improve the redox electrochemistry of the cathode and the anolyte can be optimized to improve the redox electrochemistry of the anode. In some embodiments, the selectively permeable membrane can be configured to isolate the catholyte from the anolyte.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: August 4, 2020
    Assignee: 24M Technologies, Inc.
    Inventors: Junzheng Chen, Naoki Ota, Jeffry Disko, Yuki Kusachi
  • Patent number: 10719041
    Abstract: An image forming apparatus includes an image holding member, a charging unit that charges the surface of the image holding member, an electrostatic charge image forming unit that forms an electrostatic charge image on the charged surface of the image holding member, a developing unit that includes a developer containing toner particles containing a release agent having a melting temperature ranging from 60° C. to 100° C.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: July 21, 2020
    Assignee: FUJI XEROX CO., LTD.
    Inventors: Tatsuhiro Igarashi, Naoki Ota, Yusuke Fukuda, Makoto Kamisaki, Yasuhisa Morooka, Jun Sekiya, Teppei Yawada, Masataka Kuribayashi, Takafumi Koide, Katsuyuki Kitajima, Shota Oshima
  • Publication number: 20200220204
    Abstract: Embodiments described herein relate generally to devices, systems and methods of producing high energy density batteries having a semi-solid cathode that is thicker than the anode. An electrochemical cell can include a positive electrode current collector, a negative electrode current collector and an ion-permeable membrane disposed between the positive electrode current collector and the negative electrode current collector. The ion-permeable membrane is spaced a first distance from the positive electrode current collector and at least partially defines a positive electroactive zone. The ion-permeable membrane is spaced a second distance from the negative electrode current collector and at least partially defines a negative electroactive zone. The second distance is less than the first distance.
    Type: Application
    Filed: November 22, 2019
    Publication date: July 9, 2020
    Applicant: 24M Technologies, Inc.
    Inventors: Taison TAN, Yet-Ming CHIANG, Naoki OTA, Throop WILDER, Mihai DUDUTA
  • Patent number: 10670998
    Abstract: An image forming apparatus includes: an image holding member; a charging unit that charges a surface of the image holding member; an electrostatic image forming unit that forms an electrostatic image on the charged surface of the image holding member; a developing unit that houses an electrostatic image developer including a toner containing an external additive and develops the electrostatic image formed on the surface of the image holding member with the electrostatic image developer to thereby form a toner image; a transfer unit that transfers the toner image formed on the surface of the image holding member onto a surface of a recording medium directly or through an intermediate transfer body; and a fixing unit that fixes the toner image transferred onto the surface of the recording medium.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: June 2, 2020
    Assignee: FUJI XEROX CO., LTD.
    Inventors: Naoki Ota, Teppei Yawada
  • Patent number: 10656567
    Abstract: An image forming apparatus includes an image holding member, a charging unit that charges a surface of the image holding member, an electrostatic charge image forming unit that forms an electrostatic charge image on the charged surface of the image holding member, a developing unit that includes an electrostatic charge image developing toner and that develops the electrostatic charge image on the surface of the image holding member with the electrostatic chare image developing toner to form a toner image, an intermediate transfer body that has a circumferential surface having a plurality of grooves and an average in-plane roughness ranging from 10 nm to 30 nm, a first transfer unit that first transfers the toner image formed on the surface of the image holding member to a surface of the intermediate transfer body, and a second transfer unit that second transfers the toner image transferred to the surface of the intermediate transfer body to a recording medium, wherein the electrostatic charge image developing
    Type: Grant
    Filed: September 3, 2019
    Date of Patent: May 19, 2020
    Assignee: FUJI XEROX CO., LTD.
    Inventors: Tatsuhiro Igarashi, Naoki Ota, Teppei Yawada
  • Publication number: 20200106094
    Abstract: Embodiments described herein relate generally to electrochemical cells having pre-lithiated semi-solid electrodes, and particularly to semi-solid electrodes that are pre-lithiated during the mixing of the semi-solid electrode slurry such that a solid-electrolyte interface (SEI) layer is formed in the semi-solid electrode before the electrochemical cell formation. In some embodiments, a semi-solid electrode includes about 20% to about 90% by volume of an active material, about 0% to about 25% by volume of a conductive material, about 10% to about 70% by volume of a liquid electrolyte, and lithium (as lithium metal, a lithium-containing material, and/or a lithium metal equivalent) in an amount sufficient to substantially pre-lithiate the active material. The lithium metal is configured to form a solid-electrolyte interface (SEI) layer on a surface of the active material before an initial charging cycle of an electrochemical cell that includes the semi-solid electrode.
    Type: Application
    Filed: October 16, 2019
    Publication date: April 2, 2020
    Inventors: Naoki OTA, Mihai DUDUTA, Takaaki FUKUSHIMA, Hiuling Zoe YU, Taison TAN, Hiromitsu MISHIMA