Patents by Inventor Naoshi Saito

Naoshi Saito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8287828
    Abstract: A process for producing a lithium-containing composite oxide for a positive electrode active material for use in a lithium secondary battery, the oxide having the formula LipQqNxMyOzFa (wherein Q is at least one element selected from the group consisting of titanium, zirconium, niobium and tantalum, N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than Q and N, 0.9?p?1.1, 0?q<0.03, 0.97?x?1.00, 0?y<0.03, 1.9?z?2.1, q+x+y=1 and 0?a?0.02), which comprises firing a mixture of a lithium, Q element source and N element sources, and an M element source and/or fluorine source when these elements are present, in an oxygen-containing atmosphere, wherein the Q element source is a Q element compound aqueous solution having a pH of from 0.5 to 11.
    Type: Grant
    Filed: March 10, 2006
    Date of Patent: October 16, 2012
    Assignee: AGC Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Naoshi Saito, Megumi Uchida, Kazushige Horichi, Koji Tatsumi, Kunihiko Terase, Manabu Suhara
  • Patent number: 8192715
    Abstract: The present invention provides a lithium-containing composite oxide for a positive electrode for a lithium secondary battery, which has a large volume capacity density and high safety, and excellent durability for charge and discharge cycles and charge and discharge rate property, and its production method. The lithium-containing composite oxide is represented by the general formula LipNxMyOzFa (where N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, Sn, alkaline earth metal elements and transition metal elements other than Co, Mn and Ni, 0.9?p?1.2, 0.965?x<2.00, 0<y?0.035, 1.9?z?4.2, and 0?a?0.
    Type: Grant
    Filed: February 10, 2009
    Date of Patent: June 5, 2012
    Assignee: AGC Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Kazushige Horichi, Megumi Uchida, Takuya Mihara, Naoshi Saito
  • Patent number: 8163198
    Abstract: A process for producing a lithium-containing composite oxide having a large volume capacity density, high safety, excellent durability for charge/discharge cycles, and excellent low temperature characteristics. An oxide of general formula LipNxMyOzFa (wherein N is at least one of Co, Mn or Ni, M is at least one of Al, an alkali earth metal element, a transition metal element other than N, 0.9?p?1.2, 0.97?x?1.00, 0?y?0.03, 1.9?z?2.2, x+y=1 and 0?a?0.02) can be produced.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: April 24, 2012
    Assignee: AGC Seimi Chemical Co., Ltd.
    Inventors: Naoshi Saito, Takeshi Kawasato, Tokumitsu Kato, Kazushige Horichi
  • Patent number: 8101143
    Abstract: A process for producing a lithium-containing composite oxide for a positive electrode active material for use in a lithium secondary battery, the oxide having the formula LipNxMmOzFa (wherein N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than N, 0.9?p?1.2, 0.9?x<1.00, 0<m?0.03, 1.9?z?2.2, x+m=1 and 0?a?0.02), which comprises using as an M element source a solution comprising a complex containing the M element dissolved in an organic solvent.
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: January 24, 2012
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Megumi Uchida, Toshiaki Abe, Naoshi Saito, Manabu Suhara
  • Patent number: 8101300
    Abstract: A cathode active material for a non-aqueous electrolyte secondary battery comprises a lithium-containing composite oxide powder, which is represented by the formula LipNxMyOzFa wherein N is at least one element selected from the group consisting of Co, Mn and Ni, M is zirconium and optionally at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than the element N, 0.9?p?1.1, 0.965?x?1.00, 0?y?0.035, 1.9?z?2.1, x+y=1 and 0?a?0.02, an atomic ratio of zirconium/the element N is in a range of at least 1.0 to 4.0. A method to produce the cathode active material is provided.
    Type: Grant
    Filed: March 13, 2008
    Date of Patent: January 24, 2012
    Assignee: AGC Seimi Chemical Co., Ltd.
    Inventors: Yukio Jitsugiri, Yukiko Amagasaki, Takeshi Kawasato, Naoshi Saito, Tokumitsu Kato, Yukimitsu Wakasugi
  • Patent number: 7981547
    Abstract: A positive electrode active material for a lithium secondary battery containing a lithium-cobalt composite oxide is produced by firing, as a cobalt source, a mixture of substantially spherical cobalt hydroxide or tricobalt tetraoxide having such a sharp particle size distribution that the average particle size D50 is from 7 to 20 ?m, and cobalt oxyhydroxide having an average particle size of secondary particles formed by agglomeration of primary particles of from 7 to 20 ?m, in a proportion of from 5:1 to 1:5 as the cobalt atomic ratio, at a temperature of from 700° C. to 1050° C. in an oxygen-comprising atmosphere.
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: July 19, 2011
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
  • Patent number: 7842268
    Abstract: To provide a cathode active material for a lithium secondary battery, which is low in gas generation and has high safety and excellent durability for charge and discharge cycles even at a high charge voltage. A process for producing a lithium-containing composite oxide represented by the formula LipLqNxMyOzFa (wherein L is at least one element selected from the group of B and P, N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than N, 0.9?p?1.1, 1.0?q<0.03, 0.97?x<1.00, 0?y?0.03, 1.9?z?2.1, q+x+y=1 and 0?a?0.
    Type: Grant
    Filed: August 14, 2007
    Date of Patent: November 30, 2010
    Assignee: AGC Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Tokumitsu Kato, Megumi Uchida, Naoshi Saito, Manabu Suhara
  • Publication number: 20100294985
    Abstract: A positive electrode active material for a lithium secondary battery containing a lithium-cobalt composite oxide, which has a large volume capacity density, has a high safety and is excellent in charge and discharge cyclic durability, and its production process, are provided. A lithium-cobalt composite oxide represented by the formula LipCoxMyOzFa (wherein M is a transition metal element other than Co or an alkaline earth metal element, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1 and 0?a?0.
    Type: Application
    Filed: August 3, 2010
    Publication date: November 25, 2010
    Applicant: Seimi Chemical Co., Ltd.
    Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
  • Patent number: 7824803
    Abstract: A positive electrode active material is produced by firing, as a cobalt source, a mixture of a) substantially spherical large particle size cobalt hydroxide or tricobalt tetraoxide having a sharp particle size distribution, and b) small particle size cobalt hydroxide or tricobalt tetraoxide, in a proportion of from 9:1 to 1:2 as the cobalt atomic ratio, at a temperature of from 700° C. to 1050° C. in an oxygen-comprising atmosphere.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: November 2, 2010
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
  • Patent number: 7709148
    Abstract: To provide a process for producing a lithium-containing composite oxide for a positive electrode of a lithium secondary battery, which has a large volume capacity density, high safety, excellent durability for charge and discharge cycles and excellent low temperature characteristics.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: May 4, 2010
    Assignee: AGC Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Tokumitsu Kato, Naoshi Saito, Koji Tatsumi, Megumi Uchida, Remi Hiraki
  • Patent number: 7615315
    Abstract: A positive electrode material for a lithium secondary battery for high voltage high capacity use exhibiting high cycle durability and high safety. The positive electrode material is composed of particles having a composition represented by the general formula: LiaCobMgcAdOeFf (A is the group 6 transition element or the group 14 element, 0.90?a?1.10, 0.97?b?1.00, 0.0001?c?0.03, 0.0001?d?0.03, 1.98?e?2.02, 0?f?0.02 and 0.0001?c+d?0.03), and magnesium, the element A and fluorine exist uniformly in the vicinity of the surfaces of the particles.
    Type: Grant
    Filed: August 16, 2004
    Date of Patent: November 10, 2009
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Koji Tatsumi, Toshiaki Abe, Naoshi Saito, Manabu Suhara
  • Publication number: 20090148772
    Abstract: The present invention provides a lithium-containing composite oxide for a positive electrode for a lithium secondary battery, which has a large volume capacity density and high safety, and excellent durability for charge and discharge cycles and charge and discharge rate property, and its production method. The lithium-containing composite oxide is represented by the general formula LipNxMyOzFa (where N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, Sn, alkaline earth metal elements and transition metal elements other than Co, Mn and Ni, 0.9?p?1.2, 0.965?x<2.00, 0<y?0.035, 1.9?z?4.2, and 0?a?0.
    Type: Application
    Filed: February 10, 2009
    Publication date: June 11, 2009
    Applicant: AGC Seimi Chemical Co., Ltd.
    Inventors: Takeshi KAWASATO, Kazushige Horichi, Megumi Uchida, Takuya Mihara, Naoshi Saito
  • Patent number: 7504180
    Abstract: There is obtained a material of a positive electrode for a secondary lithium-ion cell having high cycle durability and high safety in high-voltage and high-capacity applications, which is a particulate positive electrode active material for a secondary lithium-ion cell represented by a general formula, LiaCObAcBdOeFf (A is Al or Mg, B is a group-IV transition element, 0.90?a?1.10, 0.97?b?1.00, 0.0001?c?0.03, 0.0001?d?0.03, 1.98?e?2.02, 0?f?0.02, and 0.0001?c+d?0.03), where element A, element B and fluorine are evenly present in the vicinity of the particle surfaces.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: March 17, 2009
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Koji Tatsumi, Manabu Suhara, Naoshi Saito, Kazushige Horichi, Yukio Jitsugiri
  • Patent number: 7501209
    Abstract: The present invention provides a positive electrode, which has a large volume capacity density, high safety, and is excellent in the coating uniformity, the charge and discharge cyclic durability and the low-temperature properties. Further, the present invention provides a process for producing a lithium-cobalt composite oxide for a positive electrode for a lithium secondary cell, the lithium-cobalt composite oxide being represented by the formula LipCoxMyOzFa (wherein M is a transition metal element other than Co, aluminum or an alkaline earth metal element, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1 and 0?a?0.02).
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: March 10, 2009
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
  • Patent number: 7481991
    Abstract: A process to produce a positive electrode active material for a lithium secondary battery, having a large volume capacity density and high safety, uniform coating properties, charge and discharge cyclic durability and low temperature characteristics even at a high charge voltage is disclosed. The positive electrode active material is a lithium-containing composite oxide represented by the formula LipNxMyOzFa, wherein N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Sn, Zn, Al, alkaline earth metal elements, and transition metal elements other than the N element, O.9?p?l.1, 0.97?x?l.00, 0?y?0.03, 1.9?z?2.1, x+y=1 and 0?a?0.02. The N element source powder having an average particle size of from 2 to 20 ?m, is impregnated with the M element salt aqueous solution, and the prepared dry powder comprising the N element, M element, a lithium source and optionally a fluorine source is fired at from 700 to 1 ,050° C.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: January 27, 2009
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Megumi Uchida, Naoshi Saito, Manabu Suhara
  • Patent number: 7429434
    Abstract: It is to provide a cathode active material powder for a positive electrode for a lithium secondary battery, which has a large volume capacity density, high safety and excellent durability for charge and discharge cycles. A cathode active material powder for a lithium secondary battery characterized by comprising a first composite oxide powder represented by the formula (1) LipQxMyOzFa (wherein Q is Co or Mn, M is aluminum or an alkaline earth metal element or a transition metal element other than Q, provided that when Q is Co, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1, and 0?a?0.02, and when Q is Mn, 1?p?1.3, x=2?y, 0?y?0.05, z=4, and a=0), having an average particle size D50 of from 5 to 30 ?m, and having a compression breaking strength of at least 40 MPa; and a second composite oxide powder represented by the formula (2) LipNixCoyMnzNqOrFa (wherein N is aluminum or an alkaline earth metal element or a transition metal element other than Ni, Co and Mn, 0.9?p?1.1, 0.2?x?0.8, 0?y?0.4, 0?z?0.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: September 30, 2008
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Takuya Mihara, Yukimitsu Wakasugi, Naoshi Saito, Manabu Suhara
  • Publication number: 20080160414
    Abstract: Provided are a cathode active material for a non-aqueous electrolyte secondary battery with high operating voltage, high volume capacity density, high safety and excellent charge and discharge cyclic properties, and its production method. The cathode active material for a non-aqueous electrolyte secondary battery, which comprises a lithium-containing composite oxide powder, which is represented by the formula LipNxMyOzFa (wherein N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than the element N, 0.9?p?1.1, 0.965?x<1.00, 0<y?0.035, 1.9?z?2.1, x+y=1 and 0?a?0.02), a surface layer of which contains zirconium, and the surface layer within 5 nm of which has an atomic ratio (zirconium/the element N) of at least 1.0.
    Type: Application
    Filed: March 13, 2008
    Publication date: July 3, 2008
    Applicant: AGC Seimi Chemical Co., Ltd.
    Inventors: Yukio Jitsugiri, Yukiko Amagasaki, Takeshi Kawasato, Naoshi Saito, Tokumitsu Kato, Yukimitsu Wakasugi
  • Publication number: 20080135802
    Abstract: A process for producing a lithium-containing composite oxide having a large volume capacity density, high safety, excellent durability for charge/discharge cycles, and further, excellent low temperature characteristics, which is suitable for mass production, is provided. A process for producing a lithium-containing composite oxide represented by a general formula LipNxMyOzFa (wherein N is at least one type of element selected from the group consisting of Co, Mn and Ni, M is at least one type of element selected from the group consisting of Al, an alkali earth metal element and a transition metal element other than N, 0.9?p?1.2, 0.97?x?1.00, 0<y?0.03, 1.9?z?2.2, x+y=1 and 0?a?0.
    Type: Application
    Filed: November 15, 2007
    Publication date: June 12, 2008
    Applicant: AGC Seimi Chemical Co., Ltd.
    Inventors: Naoshi Saito, Takeshi Kawasato, Tokumitsu Kato, Kazushige Horichi
  • Publication number: 20080076027
    Abstract: A process for producing a lithium-containing composite oxide such as a lithium-cobalt composite oxide for a lithium secondary battery, excellent in durability for charge/discharge cycles and excellent in low temperature characteristics, is provided. A process for producing a lithium-containing composite oxide for positive electrode of lithium secondary battery, which is a process for producing a lithium-containing composite oxide represented by a general formula LipNxMyOzFa (wherein N is at least one type of element selected from the group consisting of Co, Mn and Ni, and M is at least one type of element selected from the group consisting of Al, an alkali earth metal element and a transition metal element other than N, 0.9?p?1.2, 0.97?x?1.00, 0<y?0.03, 1.9?z?2.2, x+y=1 and 0?a?0.
    Type: Application
    Filed: November 19, 2007
    Publication date: March 27, 2008
    Applicant: AGC Seimi Chemical Co., Ltd.
    Inventors: Naoshi Saito, Masaaki Ikemura, Tokumitsu Kato, Keiichi Kuwahara
  • Publication number: 20070298324
    Abstract: To provide a cathode active material for a lithium secondary battery, which is low in gas generation and has high safety and excellent durability for charge and discharge cycles even at a high charge voltage. A process for producing a lithium-containing composite oxide represented by the formula LipLqNxMyOzFa (wherein L is at least one element selected from the group of B and P, N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than N, 0.9?p?1.1, 1.0?q<0.03, 0.97?x<1.00, 0?y?0.03, 1.9?z?2.1, q+x+y=1 and 0?a?0.
    Type: Application
    Filed: August 14, 2007
    Publication date: December 27, 2007
    Applicant: AGC Seimi Chemical Co., Ltd.
    Inventors: Takeshi Kawasato, Tokumitsu Kato, Megumi Uchida, Naoshi Saito, Manabu Suhara