Patents by Inventor Naruyasu Okamoto

Naruyasu Okamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8558035
    Abstract: In order to perform organic synthesis process through action with supercritical water and acid stably while suppressing a trouble caused by a by-product, a method and an apparatus are provided, including the following steps. Water is supplied to high-pressure pumps (110) and (210) from water headers (101) and (201), and a pressure-reducing valve (324) is regulated to increase the pressure to 35 MPa. Temperatures of preheaters (120) and (220) and a heater (310) are increased until the reaction solution is at a temperature of 400° C. Acid (sulfuric acid) and an organic compound raw material (glycerin) are supplied from an acid header (203) and a raw-material header (203?) for action with the supercritical water to obtain a reaction solution. The obtained reaction solution is cooled to 100 to 200° C.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: October 15, 2013
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Takeyuki Kondo, Hiroyuki Ito, Naruyasu Okamoto, Yasunari Sase, Toshiaki Matsuo, Kenichiro Oka, Masayuki Kamikawa
  • Patent number: 8450531
    Abstract: An object of the present invention is to provide a method for commercially manufacturing acrolein in a large flow rate by making supercritical water and an acid interact with glycerin, wherein by efficiently mixing high-concentration glycerin and supercritical water with each other, the method is made capable of making the synthesis stably proceed with a high yield while the occlusion and abrasion of the pipes and devices due to the generation of by-products are being suppressed.
    Type: Grant
    Filed: December 28, 2010
    Date of Patent: May 28, 2013
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Takeyuki Kondo, Masayuki Kamikawa, Kenichiro Oka, Toshiaki Matsuo, Masashi Tanto, Yasunari Sase, Hiroyuki Ito, Tomofumi Shiraishi, Tsutomu Kawamura, Naruyasu Okamoto
  • Publication number: 20130052703
    Abstract: A manufacturing process of purified lactic acid includes a fermentation process where a pH adjusting agent containing calcium and a microorganism are added to a sugar-containing solution to produce lactic acid in the form of calcium lactate, and a purification process where sulfuric acid is added to a solution containing calcium lactate to separate calcium ions in the form of calcium sulfate. Prior to the step of adding sulfuric acid, a reverse osmosis membrane concentration step removes water; a crystallization step crystallizes and removes calcium lactate; and a reverse osmosis membrane concentration step where the solution from which calcium lactate has been removed is heated and allowed to pass through the reverse osmosis membrane removes water, the crystallization step and the subsequent reverse osmosis membrane concentration step being repeated one or more times.
    Type: Application
    Filed: August 23, 2012
    Publication date: February 28, 2013
    Inventors: Kenichiro OKA, Toshiaki MATSUO, Masayuki KAMIKAWA, Naruyasu OKAMOTO, Takeyuki KONDO
  • Patent number: 8198392
    Abstract: The polymer degassing apparatus includes a barrel-shaped horizontal container 41 having a supply port 42 for supplying a reactant, a discharge port 43 for discharging a reactant, a stirring means 45 for stirring a reactant, and a degassing means for drawing a gas via a degassing port 44 of the horizontal container. The supply port is positioned below the molten liquid level of the reactant. A recovery container 37 that is connected to the degassing port for recovering a volatile substance in the gas and a vacuum pump 36 are provided. The stirring means includes a plurality of stirring rods 46 oriented along the same direction as the axis in the horizontal container and coupling members 47 for coupling the stirring rods along the same direction as the axis, provided that the coupling members are placed at a distance from the virtual rotation center of the stirring means.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: June 12, 2012
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Toshiaki Matsuo, Masayuki Kamikawa, Kenichiro Oka, Naruyasu Okamoto, Ryuji Kajiya
  • Publication number: 20120116100
    Abstract: An object of the present invention is to provide a method and a system by which hydroxycarboxylic acid cyclic dimers are efficiently generated, allowing high yields of high-quality polyhydroxycarboxylic acid to be obtained. The method for synthesizing polyhydroxycarboxylic acid comprises a depolymerization step for depolymerizing hydroxycarboxylic acid oligomers to produce hydroxycarboxylic acid cyclic dimers, wherein, in the depolymerization step, a reaction solution is heated via heat transfer from a heat medium passage under reduced pressure while the reaction solution is being flowing through a horizontally provided reaction solution passage.
    Type: Application
    Filed: November 2, 2011
    Publication date: May 10, 2012
    Inventors: Masayuki KAMIKAWA, Toshiaki Matsuo, Naruyasu Okamoto, Kenichiro Oka, Takeyuki Kondo, Akira Tomura, Kazutaka Suzuki
  • Patent number: 8153754
    Abstract: An equipment for producing polyhydroxycarboxylic acid, includes a ring-opening polymerization apparatus, a liquid phase devolatilizing apparatus, and a drying apparatus, wherein an indirect heat exchanger is connected to a vent gas discharge path of the liquid phase devolatilizing apparatus. The indirect heat exchanger captures a dispersed in-process substance containing hydroxycarboxylic acid cyclic dimers and transfers the substance to the ring-opening polymerization apparatus; a wet condenser and a hot well are connected to a vent gas discharge path of the indirect heat exchanger and that of the drying apparatus, respectively.
    Type: Grant
    Filed: August 20, 2009
    Date of Patent: April 10, 2012
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Masayuki Kamikawa, Toshiaki Matsuo, Naruyasu Okamoto, Kenichiro Oka, Takeyuki Kondo
  • Patent number: 8106150
    Abstract: In a process of manufacturing polylactide, synthesis of high-quality polymers is achieved with a sufficient degree of vacuum secured. Provided is an apparatus for manufacturing polylactide which includes the steps of preparing lactide through oligomerization of lactic acid and depolymerization of the resulting oligomers, effecting ring-opening polymerization of the lactide, and removing unreacted lactide. The apparatus comprises an exhausting gas treatment device for reducing pressure in the step of removing unreacted lactide.
    Type: Grant
    Filed: May 27, 2009
    Date of Patent: January 31, 2012
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Kenichiro Oka, Toshiaki Matsuo, Masayuki Kamikawa, Naruyasu Okamoto
  • Publication number: 20110319667
    Abstract: In order to perform organic synthesis process through action with supercritical water and acid stably while suppressing a trouble caused by a by-product, a method and an apparatus are provided, including the following steps. Water is supplied to high-pressure pumps (110) and (210) from water headers (101) and (201), and a pressure-reducing valve (324) is regulated to increase the pressure to 35 MPa. Temperatures of preheaters (120) and (220) and a heater (310) are increased until the reaction solution is at a temperature of 400° C. Acid (sulfuric acid) and an organic compound raw material (glycerin) are supplied from an acid header (203) and a raw-material header (203?) for action with the supercritical water to obtain a reaction solution. The obtained reaction solution is cooled to 100 to 200° C.
    Type: Application
    Filed: February 5, 2010
    Publication date: December 29, 2011
    Inventors: Takeyuki Kondo, Hiroyuki Ito, Naruyasu Okamoto, Yasunari Sase, Toshiaki Matsuo, Kenichiro Oka, Masayuki Kamikawa
  • Publication number: 20110160447
    Abstract: An object of the present invention is to provide a method for commercially manufacturing acrolein in a large flow rate by making supercritical water and an acid interact with glycerin, wherein by efficiently mixing high-concentration glycerin and supercritical water with each other, the method is made capable of making the synthesis stably proceed with a high yield while the occlusion and abrasion of the pipes and devices due to the generation of by-products are being suppressed.
    Type: Application
    Filed: December 28, 2010
    Publication date: June 30, 2011
    Inventors: Takeyuki KONDO, Masayuki Kamikawa, Kenichiro Oka, Toshiaki Matsuo, Masashi Tanto, Yasunari Sase, Hiroyuki Ito, Tomofumi Shiraishi, Tsutomu Kawamura, Naruyasu Okamoto
  • Patent number: 7931872
    Abstract: A polymerization processor synthesizes a high quality polymer from a raw material in a molten state. Lactide sent from an apparatus for supplying lactide 1 is heated and molten in an apparatus for melting lactide 2, and a catalyst is added to the lactide in an apparatus for supplying a catalyst 3. The molten lactide is supplied through an apparatus for supplying lactide 4 to a horizontal reaction tank 5, and flows by a head difference with a polymerization reaction proceeding. A discharged reaction solution is supplied to the upper part of a vertical reaction tank 6, and flows through the vertical reaction tank 6 by gravity with the polymerization reaction proceeding. Thereafter, the reaction solution is transported to an apparatus for removing remaining lactide 7, where unreacted lactide is removed, and then the reaction solution is discharged.
    Type: Grant
    Filed: August 19, 2004
    Date of Patent: April 26, 2011
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Toshiaki Matsuo, Takayuki Matsumoto, Naruyasu Okamoto
  • Publication number: 20100249362
    Abstract: The present invention provides a method and apparatus for producing polylactic acid by depolymerizing lactic acid oligomers and subjecting the obtained lactide to ring-opening polymerization, through which lactide can be efficiently obtained. The present invention relates to a lactide production apparatus for continuously or intermittently producing lactide, comprising: a depolymerization device 11 for subjecting lactic acid oligomers to a depolymerization reaction; a catalyst regeneration device 27 for subjecting a residue in the depolymerization device to a depolymerization reaction in order to reduce the molecular weights of lactic acid oligomers contained in the residue; and a distillation column 29 for condensing lactide generated in a gas form as a result of the depolymerization reaction.
    Type: Application
    Filed: November 4, 2008
    Publication date: September 30, 2010
    Applicants: HITACHI PLANT TECHNOLOGIES, LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masayuki Kamikawa, Toshiaki Matsuo, Naruyasu Okamoto, Kenichiro Oka, Takashi Yatsugi, Yasuhiro Fujii, Tatsushi Kawamoto
  • Patent number: 7776277
    Abstract: A polymerization method comprises, prior to polymerization of a monomer of the cyclic dimer of alpha-hydroxycarboxylic acid, a first mixture of a polymerization catalyst by bypassing a part of the monomer of the cyclic dimer is prepared. Then, the first mixture is mixed with a dominant amount of the monomer introduced into a polymerization reactor. The monomer of the cyclic dimer in the polymerization reactor is conducted in the presence of a polymerization initiator.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: August 17, 2010
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Mamoru Mizumoto, Toshiaki Matsuo, Takayuki Matsumoto, Naruyasu Okamoto, Ryuuji Kajiya
  • Patent number: 7723540
    Abstract: The object is to provide a method and apparatus for producing a polyhydroxy carboxylic acid according to which an annular dimer can be efficiently obtained in the production of polyhydroxy carboxylic acid which is small in distribution breadth of molecular weight in depolymerization and opening ring polymerization steps. There are provided a depolymerization device 11 which depolymerizes hydroxy carboxylic acid or a polycondensate thereof into an annular dimer, a upper distillation column 13 which condenses the annular dimer vaporized in the depolymerization device 11, and lower distillation column 12 which refluxes the annular dimer and is provided between the depolymerization device 11 and the upper distillation column 13, said depolymerization device 11 having a polycondensate feed opening 54 and an annular dimer discharge opening 55 which are provided at a casing 50, a liquid film being formed inside the casing 50 and heated by a heating part.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: May 25, 2010
    Assignee: Hitachi Plant Technologies, Ltd.
    Inventors: Masayuki Kamikawa, Toshiaki Matsuo, Kenichiro Oka, Naruyasu Okamoto, Ryuji Kaziya
  • Publication number: 20100076165
    Abstract: This invention provides an equipment and a method for producing polyhydroxycarboxylic acid whereby the yield of a starting material in the process can be improved.
    Type: Application
    Filed: August 20, 2009
    Publication date: March 25, 2010
    Inventors: Masayuki KAMIKAWA, Toshiaki Matsuo, Naruyasu Okamoto, Kenichiro Oka, Takeyuki Kondo
  • Publication number: 20090299018
    Abstract: In a process of manufacturing polylactide, synthesis of high-quality polymers is achieved with a sufficient degree of vacuum secured. Provided is an apparatus for manufacturing polylactide which includes the steps of preparing lactide through oligomerization of lactic acid and depolymerization of the resulting oligomers, effecting ring-opening polymerization of the lactide, and removing unreacted lactide. The apparatus comprises an exhausting gas treatment device for reducing pressure in the step of removing unreacted lactide.
    Type: Application
    Filed: May 27, 2009
    Publication date: December 3, 2009
    Inventors: Kenichiro Oka, Toshiaki Matsuo, Masayuki Kamikawa, Naruyasu Okamoto
  • Publication number: 20090111954
    Abstract: The polymer degassing apparatus includes a barrel-shaped horizontal container 41 having a supply port 42 for supplying a reactant, a discharge port 43 for discharging a reactant, a stirring means 45 for stirring a reactant, and a degassing means for drawing a gas via a degassing port 44 of the horizontal container. The supply port is positioned below the molten liquid level of the reactant. A recovery container 37 that is connected to the degassing port for recovering a volatile substance in the gas and a vacuum pump 36 are provided. The stirring means includes a plurality of stirring rods 46 oriented along the same direction as the axis in the horizontal container and coupling members 47 for coupling the stirring rods along the same direction as the axis, provided that the coupling members are placed at a distance from the virtual rotation center of the stirring means.
    Type: Application
    Filed: October 28, 2008
    Publication date: April 30, 2009
    Inventors: Toshiaki MATSUO, Masayuki KAMIKAWA, Kenichiro OKA, Naruyasu OKAMOTO, Ryuji KAJIYA
  • Patent number: 7521524
    Abstract: A polymerization method comprises, prior to polymerization of a monomer of the cyclic dimer of alpha-hydroxycarboxylic acid, a first mixture of a polymerization catalyst by bypassing a part of the monomer of the cyclic dimer is prepared. Then, the first mixture is mixed with a dominant amount of the monomer introduced into a polymerization reactor. The monomer of the cyclic dimer in the polymerization reactor is conducted in the presence of a polymerization initiator.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: April 21, 2009
    Assignee: Hitachi, Ltd.
    Inventors: Mamoru Mizumoto, Toshiaki Matsuo, Takayuki Matsumoto, Naruyasu Okamoto, Ryuuji Kajiya
  • Publication number: 20080159921
    Abstract: A polymerization method comprises, prior to polymerization of a monomer of the cyclic dimer of alpha-hydroxycarboxylic acid, a first mixture of a polymerization catalyst by bypassing a part of the monomer of the cyclic dimer is prepared. Then, the first mixture is mixed with a dominant amount of the monomer introduced into a polymerization reactor. The monomer of the cyclic dimer in the polymerization reactor is conducted in the presence of a polymerization initiator.
    Type: Application
    Filed: July 13, 2007
    Publication date: July 3, 2008
    Inventors: Mamoru Mizumoto, Toshiaki Matsuo, Takayuki Matsumoto, Naruyasu Okamoto, Ryuuji Kajiya
  • Publication number: 20080004469
    Abstract: The object is to provide a method and apparatus for producing a polyhydroxy carboxylic acid according to which an annular diner can be efficiently obtained in the production of polyhydroxy carboxylic acid which is small in distribution breadth of molecular weight in depolymerization and opening ring polymerization steps. There are provided a depolymerization device 11 which depolymerizes hydroxy carboxylic acid or a polycondensate thereof into an annular dimer, a upper distillation column 13 which condenses the annular dimer vaporized in the depolymerization device 11, and lower distillation column 12 which refluxes the annular dimer and is provided between the depolymerization device 11 and the upper distillation column 13, said depolymerization device 11 having a polycondensate feed opening 54 and an annular dimer discharge opening 55 which are provided at a casing 50, a liquid film being formed inside the casing 50 and heated by a heating part.
    Type: Application
    Filed: June 28, 2007
    Publication date: January 3, 2008
    Inventors: Masayuki KAMIKAWA, Toshiaki Matsuo, Kenichiro Oka, Naruyasu Okamoto, Ryuji Kaziya
  • Patent number: 7160948
    Abstract: The object of the present invention is to provide a polymer alloy including polylactic acid which can be used in the same manner as conventional commodity plastics even in an environment of high temperature and high humidity. According to the present invention, there is provided a polymer alloy including polylactic acid comprising (A) a polylactic acid, (B) a polyalkylacrylic ester and/or a polyvinyl ester, (C) a polyolefin and (D) a block copolymer of a polyalkylacrylic ester and polyolefin and/or a block copolymer of a polyvinyl ester and a polyolefin.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: January 9, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Toshiaki Matsuo, Takayuki Matsumoto, Naruyasu Okamoto, Ryuuji Kajiya