Patents by Inventor Natsuko Aota

Natsuko Aota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9455229
    Abstract: Provided is a composite substrate manufacturing method, including at least: a first raw board deforming step of preparing a first substrate by deforming a first raw board having at least one surface as a minor surface into a state in which the minor surface warps outward; and a joining step of joining, after the first raw board deforming step, a protruding surface of the first substrate and one surface of a second substrate to each other, thereby manufacturing a composite substrate including the first substrate and the second substrate, in which the second substrate is any one substrate selected from a substrate having both surfaces as substantially flat surfaces and a substrate that warps so that a surface thereof to be joined to the first substrate warps outward. Also provided are a semiconductor element manufacturing method, a composite substrate and a semiconductor element manufactured.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: September 27, 2016
    Assignees: NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA, DISCO CORPORATION
    Inventors: Hideo Aida, Natsuko Aota, Hidetoshi Takeda, Keiji Honjo, Hitoshi Hoshino, Mai Ogasawara
  • Publication number: 20160265140
    Abstract: In order to correct warpage resulting from the formation of a multilayer film, provided are a single crystal substrate which includes a heat-denatured layer provided in one of two regions including a first region and a second region obtained by bisecting the single crystal substrate in a thickness direction thereof, and which is warped convexly toward a side of a surface of the region provided with the heat-denatured layer, a manufacturing method for the single crystal substrate, a manufacturing method for a single crystal substrate with a multilayer film using the single crystal substrate, and an element manufacturing method using the manufacturing method for a single crystal substrate with a multilayer film.
    Type: Application
    Filed: May 25, 2016
    Publication date: September 15, 2016
    Inventors: Hideo AIDA, Natsuko AOTA, Hitoshi HOSHINO, Kenji FURUTA, Tomosaburo HAMAMOTO, Keiji HONJO
  • Publication number: 20160225942
    Abstract: A substrate having a desired pattern on a plane thereof and a method for manufacturing same, a light-emitting element and a method for manufacturing same, and a device having the substrate or the light-emitting element are provided which allow the pattern to be formed without any photoresist film, enabling a reduction in the number of steps and a reduction in costs associated with the reduction in the number of steps. A flat substrate is prepared, a dielectric containing a photosensitive agent is formed on a plane of the substrate, the dielectric is patterned to form a desired pattern on the substrate plane, thus, a substrate is obtained which has a pattern of island-shaped protrusions on the plane of the flat substrate and in which the protrusions are configured of the dielectric.
    Type: Application
    Filed: August 25, 2014
    Publication date: August 4, 2016
    Applicants: NAMIKI SEIMITSU HOUSEKI KABUSHIKIKAISHA, TORAY INDUSTRIES, INC.
    Inventors: Natsuko Aota, Hideo Aida, Yutaka Kimura, Mitsuhito Suwa, Masao Kamogawa
  • Publication number: 20150368832
    Abstract: Provided is a technology capable of simply manufacturing a GaN substrate, which is constituted by a GaN crystal having a substantially uniform dislocation density distribution, without using a complicated process, at low cost and at a high yield ratio. An inside of a single crystal substrate is irradiated with a laser to form an amorphous portion on the inside of the single crystal substrate, and a GaN crystal is formed on a one surface of the single crystal substrate to prepare a GaN substrate. A dislocation density distribution over the entirety of a surface of the GaN substrate that is prepared is substantially uniform. The amorphous portion is provided in a plurality of linear patterns in a planar direction of the single crystal substrate, and in a case where a pitch between respective patterns is 0.5 mm, a volume ratio of a total volume of the amorphous portion to a volume of the single crystal substrate is 0.10% or 0.20%. In a case where the pitch between the respective patterns is 1.
    Type: Application
    Filed: February 6, 2014
    Publication date: December 24, 2015
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKIKAISHA
    Inventors: Hideo AIDA, Natsuko AOTA, Kenjiro IKEJIRI, Seongwoo KIM, Koji KOYAMA, Hidetoshi TAKEDA, Atsushi UEKI
  • Patent number: 9105472
    Abstract: Provided are a single-crystal substrate for epitaxial growth on which a crystalline film may be formed with stress thereon being suppressed or eliminated, a single-crystal substrate having a crystalline film, a crystalline film, a method of producing a single-crystal substrate having a crystalline film, a method of producing a crystalline substrate, and an element producing method. The single-crystal substrate has a roughened surface formed on at least a partial region of a surface of the single-crystal substrate. And in order to obtain the single-crystal substrate having a crystalline film, a single-crystalline film is formed by epitaxial growth on a roughened-surface unformed surface on which the roughened surface is not formed, and a crystalline film having low crystallinity than the single-crystalline film is formed by epitaxial growth on a roughened-surface formed surface of the single-crystal substrate.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: August 11, 2015
    Assignee: NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA
    Inventors: Hideo Aida, Natsuko Aota
  • Patent number: 9065032
    Abstract: Provided are a method of manufacturing a light-emitting element by which a light-emitting element (80) is manufactured through the following steps and a light-emitting element manufactured by employing the method. A light-emitting element layer (40) is formed on one face (32T) of a monocrystalline substrate (30A) for a light-emitting element. Next, the other face (32B) of the monocrystalline substrate (30A) for a light-emitting element is polished until a state where a vertical hole (34A) penetrates the monocrystalline substrate (30A) for a light-emitting element in its thickness direction is established. Next, a conductive material is filled into the vertical hole (34B) from the side of the vertical hole (34B) closer to an opening (36B) in the other face (32B) to form a conductive portion (50) that is continuous from a side closer to the light-emitting element layer (40) to the opening (36B) in the other face (32B).
    Type: Grant
    Filed: April 3, 2012
    Date of Patent: June 23, 2015
    Assignees: NAMIKI SEIMITSU HOUSEKI KABUSHIKIKAISHA, DISCO CORPORATION
    Inventors: Hideo Aida, Natsuko Aota, Hidetoshi Takeda, Keiji Honjo, Hitoshi Hoshino
  • Publication number: 20150076662
    Abstract: Provided is a composite substrate manufacturing method, including at least: a first raw board deforming step of preparing a first substrate by deforming a first raw board having at least one surface as a minor surface into a state in which the minor surface warps outward; and a joining step of joining, after the first raw board deforming step, a protruding surface of the first substrate and one surface of a second substrate to each other, thereby manufacturing a composite substrate including the first substrate and the second substrate, in which the second substrate is any one substrate selected from a substrate having both surfaces as substantially flat surfaces and a substrate that warps so that a surface thereof to be joined to the first substrate warps outward. Also provided are a semiconductor element manufacturing method, a composite substrate and a semiconductor element manufactured.
    Type: Application
    Filed: April 24, 2013
    Publication date: March 19, 2015
    Applicants: NAMIKI SEIMITSU HOUSEKI KABUSHIKIKAISHA, DISCO CORPORATION
    Inventors: Hideo Aida, Natsuko Aota, Hidetoshi Takeda, Keiji Honjo, Hitoshi Hoshino, Mai Ogasawara
  • Publication number: 20140217458
    Abstract: Provided are a method of manufacturing a light-emitting element by which a light-emitting element (80) is manufactured through the following steps and a light-emitting element manufactured by employing the method. A light-emitting element layer (40) is formed on one face (32T) of a monocrystalline substrate (30A) for a light-emitting element. Next, the other face (32B) of the monocrystalline substrate (30A) for a light-emitting element is polished until a state where a vertical hole (34A) penetrates the monocrystalline substrate (30A) for a light-emitting element in its thickness direction is established. Next, a conductive material is filled into the vertical hole (34B) from the side of the vertical hole (34B) closer to an opening (36B) in the other face (32B) to form a conductive portion (50) that is continuous from a side closer to the light-emitting element layer (40) to the opening (36B) in the other face (32B).
    Type: Application
    Filed: April 3, 2012
    Publication date: August 7, 2014
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKIKAISHA
    Inventors: Hideo Aida, Natsuko Aota, Hidetoshi Takeda, Keiji Honjo, Hitoshi Hoshino
  • Publication number: 20130161794
    Abstract: Provided are an internally reformed substrate for epitaxial growth having an arbitrary warpage shape and/or an arbitrary warpage amount, an internally reformed substrate with a multilayer film using the internally reformed substrate for epitaxial growth, a semiconductor device, a bulk semiconductor substrate, and manufacturing methods therefor. The internally reformed substrate for epitaxial growth includes: a single crystal substrate; and a heat-denatured layer formed in an internal portion of the single crystal substrate by laser irradiation to the single crystal substrate.
    Type: Application
    Filed: March 4, 2011
    Publication date: June 27, 2013
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA
    Inventors: Hideo Aida, Natsuko Aota, Hitoshi Hoshino, Kenji Furuta, Tomosaburo Hamamoto, Keiji Honjo
  • Publication number: 20130161797
    Abstract: In order to correct warpage resulting from the formation of a multilayer film, provided are a single crystal substrate which includes a heat-denatured layer provided in one of two regions including a first region and a second region obtained by bisecting the single crystal substrate in a thickness direction thereof, and which is warped convexly toward a side of a surface of the region provided with the heat-denatured layer, a manufacturing method for the single crystal substrate, a manufacturing method for a single crystal substrate with a multilayer film using the single crystal substrate, and an element manufacturing method using the manufacturing method for a single crystal substrate with a multilayer film.
    Type: Application
    Filed: March 4, 2011
    Publication date: June 27, 2013
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA
    Inventors: Hideo Aida, Natsuko Aota, Hitoshi Hoshino, Kenji Furuta, Tomosaburo Hamamoto, Keiji Honjo
  • Publication number: 20130082358
    Abstract: In order to correct warpage that occurs in formation of a multilayer film, provided are a single crystal substrate with a multilayer film, a manufacturing method therefor, and an element manufacturing method using the manufacturing method. The single crystal substrate with a multilayer film includes: a single crystal substrate (20); a multilayer film (30) including two or more layers that is formed on one surface of the single crystal substrate (20) and having a compressive stress; and a heat-denatured layer (22) provided, of two regions (20U, 20D) obtained by bisecting the single crystal substrate (20) in the thickness direction thereof, at least in the region (20D) on the side of the surface opposite to the one surface of the single crystal substrate (20) having the multilayer film (30) formed thereon.
    Type: Application
    Filed: March 4, 2011
    Publication date: April 4, 2013
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA
    Inventors: Hideo Aida, Natsuko Aota, Hitoshi Hoshino, Kenji Furuta, Tomosaburo Hamamoto, Keiji Honjo
  • Publication number: 20130062734
    Abstract: Provided are a crystalline film in which variations in the crystal axis angle after separation from a substrate for epitaxial growth have been eliminated, and various devices in which the properties thereof have been improved by including the crystalline film. And the crystalline film has a thickness of 300 ?m or more and 10 mm or less and reformed region pattern is formed in an internal portion of the crystalline film.
    Type: Application
    Filed: March 4, 2011
    Publication date: March 14, 2013
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA
    Inventors: Hideo Aida, Natsuko Aota, Hitoshi Hoshino, Kenji Furuta, Tomosaburo Hamamoto, Keiji Honjo
  • Publication number: 20130022773
    Abstract: Provided are a single-crystal substrate for epitaxial growth on which a crystalline film may be formed with stress thereon being suppressed or eliminated, a single-crystal substrate having a crystalline film, a crystalline film, a method of producing a single-crystal substrate having a crystalline film, a method of producing a crystalline substrate, and an element producing method. The single-crystal substrate has a roughened surface formed on at least a partial region of a surface of the single-crystal substrate. And in order to obtain the single-crystal substrate having a crystalline film, a single-crystalline film is formed by epitaxial growth on a roughened-surface unformed surface on which the roughened surface is not formed, and a crystalline film having low crystallinity than the single-crystalline film is formed by epitaxial growth on a roughened-surface formed surface of the single-crystal substrate.
    Type: Application
    Filed: April 6, 2011
    Publication date: January 24, 2013
    Applicant: NAMIKI SEIMITSU HOUSEKI KABUSHIKIKAISHA
    Inventors: Hideo Aida, Natsuko Aota
  • Publication number: 20120018732
    Abstract: Sapphire substrates are used chiefly for epitaxial growth of nitride semiconductor layers, to provide a sapphire substrate of which the shape and/or amount of warping can be controlled efficiently and precisely and of which substrate warping that occurs during layer formation can be suppressed and substrate warping behavior can be minimized, to provide nitride semiconductor layer growth bodies, nitride semiconductor devices, and nitride semiconductor bulk substrates using such substrates, and to provide a method of manufacturing these products. Reformed domain patterns are formed within a sapphire substrate and the warp shape and/or amount of warping of the sapphire substrate are controlled by means of multiphoton absorption by condensing and scanning a pulsed laser through a polished surface of the sapphire substrate.
    Type: Application
    Filed: December 4, 2009
    Publication date: January 26, 2012
    Applicants: DISCO CORPORATION, NAMIKI SEIMITSU HOUSEKI KABUSHIKI KAISHA
    Inventors: Hideo Aida, Natsuko Aota, Hitoshi Hoshino