Patents by Inventor Nicholas Polcyn

Nicholas Polcyn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10792653
    Abstract: An emissions control substrate for treating exhaust from an engine including a plurality of hexagonal cells extending between a first end and a second end of the substrate. Wash coats are at an interior of the hexagonal cells. At an inner region of the substrate through which a longitudinal axis of the emissions control substrate extends, for every group of three adjacent hexagonal cells of the plurality of hexagonal cells two are plugged at the first end and open at the second end, and one is open at the first end and plugged at the second end. At an outer region of the substrate surrounding the inner region, for every group of three adjacent hexagonal cells of the plurality of hexagonal cells, one is plugged at the first end and open at the second end, and two are open at the first end and plugged at the second end.
    Type: Grant
    Filed: February 6, 2018
    Date of Patent: October 6, 2020
    Assignee: DENSO International America, Inc.
    Inventors: Masayuki Kita, Nicholas Polcyn, Han-Yuan Chang
  • Publication number: 20200191037
    Abstract: A method for designing an emissions control substrate of an engine exhaust system to optimize exhaust flow through the emissions control substrate to an exhaust sensor within or proximate to the substrate. The emissions control substrate includes an inner core and an outer core surrounding the inner core. The inner core defines a plurality of inner channels and the outer core defines a plurality of outer channels. The plurality of inner channels are smaller than the outer channels, such that the inner core has a greater channel density than the outer core.
    Type: Application
    Filed: December 18, 2018
    Publication date: June 18, 2020
    Inventors: Edward SZCZEPANSKI, Nicholas POLCYN, Han-Yuan CHANG
  • Publication number: 20200122086
    Abstract: A vehicle includes an engine, a fueling system, an exhaust assembly, and a controller. The fueling system controls fuel to the engine. The exhaust assembly releases combustion gas from the engine and includes at least one sensor and a catalytic converter. The controller is configured to control the engine, the fueling system and the exhaust assembly. The controller evaluates engine state and an output from the at least one sensor and commands a fueling strategy to control an oxygen storage capacity of the catalytic converter based on the engine state and output from the at least one sensor.
    Type: Application
    Filed: October 17, 2018
    Publication date: April 23, 2020
    Inventors: Han-Yuan CHANG, Nicholas POLCYN, Hiroki NOGAMI
  • Patent number: 10603634
    Abstract: A vehicle includes an engine, a fueling system, an exhaust assembly, and a controller. The fueling system controls fuel to the engine. The exhaust assembly releases combustion gas from the engine and includes at least one sensor and a catalytic converter. The controller is configured to control the engine, the fueling system and the exhaust assembly. The controller evaluates engine state and an output from the at least one sensor and commands a fueling strategy to control an oxygen storage capacity of the catalytic converter based on the engine state and output from the at least one sensor.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: March 31, 2020
    Assignee: DENSO International America, Inc.
    Inventors: Han-Yuan Chang, Nicholas Polcyn, Hiroki Nogami
  • Patent number: 10449847
    Abstract: A system for regenerating an emissions particulate filter that filters particulates from exhaust generated by an engine of a vehicle. The system includes an electric heater and a generator. The electric heater heats the emissions particulate filter to burn off exhaust particulates that have accumulated on the emissions particulate filter. The generator converts kinetic energy of the vehicle into electricity during regenerative braking of the vehicle. Electricity generated by the generator powers the electric heater. Energy used to power the electric heater can also come from engine load shifting.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: October 22, 2019
    Assignee: DENSO International America, Inc.
    Inventors: Zhe Huang, Nicholas Polcyn
  • Publication number: 20190240651
    Abstract: An emissions control substrate for treating exhaust from an engine including a plurality of hexagonal cells extending between a first end and a second end of the substrate. Wash coats are at an interior of the hexagonal cells. At an inner region of the substrate through which a longitudinal axis of the emissions control substrate extends, for every group of three adjacent hexagonal cells of the plurality of hexagonal cells two are plugged at the first end and open at the second end, and one is open at the first end and plugged at the second end. At an outer region of the substrate surrounding the inner region, for every group of three adjacent hexagonal cells of the plurality of hexagonal cells, one is plugged at the first end and open at the second end, and two are open at the first end and plugged at the second end.
    Type: Application
    Filed: February 6, 2018
    Publication date: August 8, 2019
    Inventors: Masayuki KITA, Nicholas POLCYN, Han-Yuan CHANG
  • Patent number: 10283940
    Abstract: A spark plug includes a housing, a center electrode disposed within the housing, and a ground electrode cooperating with the center electrode to generate a spark. The ground electrode further includes an arm having a main body and a base, a pad fixed to the base, and a covering affixed to at least one of the main body and the base. The main body is fixed to the housing. The covering alters a dielectric constant of the main body or a dielectric constant of the base to create a difference in the dielectric constant of the main body and the dielectric constant of the base and focus the spark on the pad.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: May 7, 2019
    Assignees: DENSO International America, Inc., DENSO CORPORATION
    Inventors: Blaise Friery, Nicholas Polcyn
  • Publication number: 20190077244
    Abstract: A system for regenerating an emissions particulate filter that filters particulates from exhaust generated by an engine of a vehicle. The system includes an electric heater and a generator. The electric heater heats the emissions particulate filter to burn off exhaust particulates that have accumulated on the emissions particulate filter. The generator converts kinetic energy of the vehicle into electricity during regenerative braking of the vehicle. Electricity generated by the generator powers the electric heater. Energy used to power the electric heater can also come from engine load shifting.
    Type: Application
    Filed: September 12, 2017
    Publication date: March 14, 2019
    Inventors: Zhe HUANG, Nicholas POLCYN
  • Patent number: 9871351
    Abstract: The present teachings provide for a spark plug for an internal combustion engine and a method of constructing the spark plug. The spark plug can include a housing, insulator, first electrode, and ground electrode. The housing can be configured to be coupled to the engine. The insulator can be received in the housing. The first electrode can be received in the housing and can be spaced apart from the housing by the insulator. The ground electrode can have a first end, second end, and base portion. The first and second ends can be coupled to the housing for thermal conduction with the housing. At least one of the first and second ends can be coupled to the housing for electrical conduction with the housing. The base portion can be spaced apart from the first electrode to define a spark plug gap between the first electrode and the base portion.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: January 16, 2018
    Assignees: DENSO International America, Inc., DENSO CORPORATION
    Inventors: Christopher Thomas, Nicholas Polcyn, Jeongung Hwang
  • Patent number: 9793688
    Abstract: A center electrode is electrically coupled with a main terminal. A ground electrode is opposed to the center electrode to form a gap therebetween. A piezo actuator changes in length on application of a voltage. The piezo actuator actuates one of the center electrode and the ground electrode to manipulate the gap.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: October 17, 2017
    Assignee: DENSO International America, Inc.
    Inventors: Blaise Friery, Nicholas Polcyn, Nicholas Lee
  • Patent number: 9771902
    Abstract: An EGR device includes a housing having an outer pipe and an inner pipe. The inner pipe is accommodated in the outer pipe to define an annular passage externally with the outer pipe. The inner pipe defines an inner passage internally. The inner pipe has pipe through holes. A rotary valve is accommodated in the inner pipe. The rotary valve has valve through holes. The rotary valve is rotatable to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes. The rotary valve is rotatable to block the inner passage from the annular passage.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: September 26, 2017
    Assignee: DENSO International America, Inc.
    Inventors: Nicholas Polcyn, Jonathan Logan, Dallas Smolarek
  • Publication number: 20170141544
    Abstract: A center electrode is electrically coupled with a main terminal. A ground electrode is opposed to the center electrode to form a gap therebetween. A piezo actuator changes in length on application of a voltage. The piezo actuator actuates one of the center electrode and the ground electrode to manipulate the gap.
    Type: Application
    Filed: November 18, 2015
    Publication date: May 18, 2017
    Inventors: Blaise Friery, Nicholas Polcyn, Nicholas Lee
  • Patent number: 9541035
    Abstract: An EGR device includes a housing and a valve. The housing has an outer pipe and an inner structure. The inner structure is located inside the outer pipe to define an annular passage externally with the outer pipe. The inner structure defines an inner passage internally. The inner structure has apertures. The valve is in a tubular shape and is located inside the inner structure. The valve is slidable in an axial direction to communicate the annular passage with the inner passage through the apertures and to block the inner passage from the annular passage.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: January 10, 2017
    Assignees: DENSO International America, Inc., DENSO CORPORATION
    Inventors: Nicholas Polcyn, Jonathan Logan, Dallas Smolarek
  • Patent number: 9534544
    Abstract: A method and system for increasing regenerative energy available during deceleration by reducing engine pumping losses. The method includes a controller that reduces fuel delivery to the engine and closes an engine throttle during deceleration. The controller identifies the maximum kinetic energy available during deceleration and opens an exhaust gas recirculation (EGR) valve and engine throttle as necessary to reduce a vacuum in an engine intake manifold, thus minimizing engine pumping losses and increasing regenerative energy available during deceleration while ensuring that a catalyst temperature is above a catalyst temperature threshold.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: January 3, 2017
    Assignees: Denso International America, Inc., DENSO CORPORATION
    Inventors: Zhe Huang, Jonathan Logan, Nicholas Polcyn, Blaise Friery
  • Publication number: 20160160805
    Abstract: An EGR device includes a housing having an outer pipe and an inner pipe. The inner pipe is accommodated in the outer pipe to define an annular passage externally with the outer pipe. The inner pipe defines an inner passage internally. The inner pipe has pipe through holes. A rotary valve is accommodated in the inner pipe. The rotary valve has valve through holes. The rotary valve is rotatable to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes. The rotary valve is rotatable to block the inner passage from the annular passage.
    Type: Application
    Filed: December 5, 2014
    Publication date: June 9, 2016
    Inventors: Nicholas Polcyn, Jonathan Logan, Dallas Smolarek
  • Publication number: 20160160807
    Abstract: An EGR device includes a housing and a valve. The housing has an outer pipe and an inner structure. The inner structure is located inside the outer pipe to define an annular passage externally with the outer pipe. The inner structure defines an inner passage internally. The inner structure has apertures. The valve is in a tubular shape and is located inside the inner structure. The valve is slidable in an axial direction to communicate the annular passage with the inner passage through the apertures and to block the inner passage from the annular passage.
    Type: Application
    Filed: December 5, 2014
    Publication date: June 9, 2016
    Inventors: Nicholas Polcyn, Jonathan Logan, Dallas Smolarek
  • Publication number: 20160156158
    Abstract: The present teachings provide for a spark plug for an internal combustion engine and a method of constructing the spark plug. The spark plug can include a housing, insulator, first electrode, and ground electrode. The housing can be configured to be coupled to the engine. The insulator can be received in the housing. The first electrode can be received in the housing and can be spaced apart from the housing by the insulator. The ground electrode can have a first end, second end, and base portion. The first and second ends can be coupled to the housing for thermal conduction with the housing. At least one of the first and second ends can be coupled to the housing for electrical conduction with the housing. The base portion can be spaced apart from the first electrode to define a spark plug gap between the first electrode and the base portion.
    Type: Application
    Filed: December 1, 2014
    Publication date: June 2, 2016
    Inventors: Christopher Thomas, Nicholas Polcyn, Jeongung Hwang
  • Publication number: 20150275773
    Abstract: A method and system for increasing regenerative energy available during deceleration by reducing engine pumping losses. The method includes a controller that reduces fuel delivery to the engine and closes an engine throttle during deceleration. The controller identifies the maximum kinetic energy available during deceleration and opens an exhaust gas recirculation (EGR) valve and engine throttle as necessary to reduce a vacuum in an engine intake manifold, thus minimizing engine pumping losses and increasing regenerative energy available during deceleration while ensuring that a catalyst temperature is above a catalyst temperature threshold.
    Type: Application
    Filed: March 28, 2014
    Publication date: October 1, 2015
    Applicant: DENSO International America, Inc.
    Inventors: Zhe Huang, Jonathan Logan, Nicholas Polcyn, Blaise Friery
  • Patent number: 8883103
    Abstract: A method for treating exhaust from an engine. The method includes activating an exhaust ionizer in receipt of the exhaust when temperature of a catalyst of a selective catalytic converter, which is in communication with the exhaust ionizer so as to receive exhaust from the exhaust ionizer, is equal to or above an effective temperature. The method further includes deactivating or maintaining the exhaust ionizer in a deactivated state when temperature of the catalyst is below the effective temperature.
    Type: Grant
    Filed: January 16, 2014
    Date of Patent: November 11, 2014
    Assignees: DENSO International America, Inc., Denso Corporation
    Inventors: Edward Szczepanski, Nicholas Polcyn