Abstract: A suspension member for a seat assembly includes a plurality of zones which define spatially varying properties of the suspension member. Each of the zones produces a response to an occupant load imposed on the seat assembly by a seated occupant, where the response includes one or more of a stiffness response, an energy dissipation response, and a thermal response. The response produced by each zone is different from the response produced from any other of the zones. The suspension member can be made of a homogenous material or made of a combination of materials such that each zone is made of a different material. The suspension member can include a textile material formed by weaving, knitting or crocheting. At least one zone of the suspension member can include one or more apertures.

Abstract: An occupant support structure and a method of customizing an occupant support structure. The occupant support structure may comprise a base and a reconfigurable cushion carried by the base. The reconfigurable cushion may include an occupant support surface and a bladder. The bladder may include an outer wall that defines an inner cavity underlying the occupant support surface and two or more overlapping material layers disposed within the cavity. The overlapping material layers may be adapted to selectively transition from a compliant state to a rigid state and vice versa by selective control of a pressure condition across the outer wall of the bladder to reconfigure or conform the occupant support surface of the cushion to a contour of a portion of an occupant supported by the cushion.

Abstract: A textile assembly includes a knitted or woven textile panel of non-conductive fibers, and defines a first delimited area. A first conductive filament is knitted or woven into the textile panel in the first delimited area, and is arranged to form an electronic device, such as a sensor or a switch, in the first delimited area. The textile assembly may further include a third conductive filament that is knitted or woven into the textile panel in a second delimited area. The third conductive filament is arranged to form a second electronic device, such as a sensor or a switch, in the second delimited area. A controller may use a signal from the first electronic device and the second electronic device to execute a function, such as generate a pressure map of the textile panel.

Abstract: A seat structure is configured to support an occupant. The seat structure includes a suspension. A seat cushion is arranged adjacent to the suspension. The seat cushion defines a plurality of variable effective property regions. At least one of the plurality of variable effective property regions includes a regular periodic lattice structure.

Abstract: A panel assembly includes a frame and a textile panel. The frame has a first member and a second member spaced apart from each other. The textile panel is attached to and extends between the first member and the second member. A tension controlling system is attached to the textile panel. The tension controlling system is reconfigurable between a first state for tensioning the textile panel to provide a first tensile force and a first maximum sag distance, and a second state for tensioning the textile panel to provide a second tensile force and a second maximum sag distance. The first tensile force is greater than the second tensile force, and the first maximum sag distance is less than the second maximum sag distance.

Abstract: A support assembly formed by an additive manufacturing process using a printing head includes a trim member. A body includes multiple layers of at least one polymeric material applied onto the trim member via the printing head. The multiple layers each have multiple resilient polymeric material elements. A protective and abrasion resistant polymeric material cover is applied over the body using the printing head. At least one structural element is positioned in the body by operation of the printing head. At least one sensor is positioned in the body. At least one passage is formed within the body by selective omission of the at least one polymeric material from the printing head as the printing head displaces during the additive manufacturing process.

Abstract: A cover covering an object includes an inner surface of the cover facing the object and spaced from the object, and an outer surface of the cover opposite the inner surface. A local energy absorber is operatively attached to the inner surface of the cover. The local energy absorber includes an energy absorbing core layer operatively attached to the inner surface of the cover and a frangible face sheet layer attached to the energy absorbing core layer facing the object. The frangible face sheet layer is to initiate fracture of the frangible face sheet layer during an impact applied to the outer surface defining an impact event having a duration of less than 20 milliseconds.

Abstract: A vehicle hood covering an underhood object includes an inner surface of the vehicle hood facing the underhood object and spaced from the underhood object, and an outer surface of the vehicle hood opposite the inner surface. A local energy absorber is operatively attached to the inner surface of the vehicle hood. The local energy absorber is a multiply-connected structure. The local energy absorber includes a wall defining an interior surface having symmetry about a central plane normal to the inner surface of the vehicle hood. A plurality of apertures is defined in the wall symmetrically about the central plane to initiate buckling and fracture in the wall during an impact applied to the outer surface defining an impact event having a duration of less than 20 milliseconds.

Abstract: Products and methods are provided for inflatable structures. In various exemplary embodiments, an inflatable structure is provided with multiple variable chambers including a first variable chamber and a second variable chamber. A first boundary envelope defines the first variable chamber and a second boundary envelope defines the second variable chamber. The first and second boundary envelopes separate the first chamber from the second chamber. The first and second variable chambers are defined by an operative scale that may differ by an order of magnitude between the first and second variable chambers.

Abstract: A method for fabricating a micro-truss structure having particular application for a vehicle impact structure. The method includes providing a thin support enclosure having a plurality of walls, where at least one of the walls is transparent to ultraviolet (UV) light. The support enclosure is filled with a liquid photomonomer resin and light from at least one UV source is directed through apertures in a mask and through the at least one transparent wall into the enclosure so as to polymerize and at least partially cure columns of the resin therein to form polymerized struts defining a micro-truss core in the enclosure that is secured to the walls. The support enclosure is then inserted into an outer structural enclosure.

Abstract: A fluid bypass valve includes a valve member disposed within a valve chamber of a housing. A temperature based actuating mechanism moves the valve member between a first position and a second position in response to a temperature change. A temporary flow control device undergoes a one-time only shape change between a first shape and a second shape. The temporary flow control device enables fluid communication between a first port and a second port when exhibiting the first shape, and does not enable fluid communication between the first port and the second port when exhibiting the second shape. The temporary flow control device exhibits the first shape when having an initial temperature less than or equal to a second pre-defined temperature, and exhibits the second shape in response to a first heating of the temporary flow control device to a temperature that is greater than the second pre-defined temperature.

Abstract: A cover covering an object includes an inner surface of the cover facing the object and spaced from the object, and an outer surface of the cover opposite the inner surface. A local energy absorber is operatively attached to the inner surface of the cover. The local energy absorber includes an energy absorbing core layer operatively attached to the inner surface of the cover and a frangible face sheet layer attached to the energy absorbing core layer facing the object. The frangible face sheet layer is to initiate fracture of the frangible face sheet layer during an impact applied to the outer surface defining an impact event having a duration of less than 20 milliseconds.

Abstract: A technique for welding two dissimilar metal panels or structures together, such as vehicle structures, by providing a sandwich structure between the dissimilar metal structures that includes one skin being made of the same metal as one of the metal structures and an opposing skin being made of the same metal as the other metal structure, and including an electrically non-conducting core between the skins.

Abstract: A three-dimensional lattice includes a stabilizing grid having grid warp strands and grid weft strands crossing the grid warp strands. Grid cells are defined by adjacent grid warp strands and adjacent grid weft strands intersecting the adjacent grid warp strands. A projecting net has net warp strands and net weft strands crossing the net warp strands. Each subnet in a plurality of subnets uniquely corresponds to a corresponding grid cell. Each subnet includes a net warp strand portion intersecting both of the grid weft strands that define the corresponding grid cell. Each subnet includes a net weft strand portion intersecting both of the grid warp strands that define the corresponding grid cell. The net warp strand portion and the net weft strand portion of each subnet are spaced from a minimum surface defined by the corresponding grid cell.

Abstract: A vehicle hood covering an underhood object includes an inner surface of the vehicle hood facing the underhood object and spaced from the underhood object, and an outer surface of the vehicle hood opposite the inner surface. A local energy absorber is operatively attached to the inner surface of the vehicle hood. The local energy absorber is a multiply-connected structure. The local energy absorber includes a wall defining an interior surface having symmetry about a central plane normal to the inner surface of the vehicle hood. A plurality of apertures is defined in the wall symmetrically about the central plane to initiate buckling and fracture in the wall during an impact applied to the outer surface defining an impact event having a duration of less than 20 milliseconds.

Abstract: A device for haptically communicating to an individual includes a haptic unit that is operatively coupled to a remotely located actuator to effect a haptic pulse signal.

Abstract: A sealing assembly includes a door and a seal. The door includes a flexible body that is movable between an open position and a closed position. The seal is movable between an engaged position in which the seal is positioned in engagement with a portion of the flexible body when the flexible body is in the closed position and a disengaged position in which the seal moves away from the portion of the flexible body as the flexible body moves from the closed position to the open position such that the flexible body is spaced from the seal to minimize frictional engagement with the seal.

Abstract: A coupling assembly includes first and second components with mating protrusions including shape memory polymer protrusions with different shape configurations. The components are assembled by engaging the protrusions with a temporary shape configuration at a first level of retention force. The protrusions are heated above the transition temperature to recover a permanent shape configuration, and cooled to provide a second level of retention force at the permanent shape configuration.

Abstract: A process for fabricating a curved vehicle impact sandwich beam including a micro-truss structure. The method includes positioning a mold in contact with a curved bottom facesheet so that the mold and the bottom facesheet define a reservoir. The reservoir is filled with a liquid photo-polymer resin and a mask is positioned over the reservoir. A series of UV light sources are provided on a mounting member relative to the mask and the mounting member is flexed to conform to the shape of the bottom facesheet. Light from UV sources shines through apertures in the mask to cure and form polymerized struts in the reservoir to define the micro-truss structure formed to the facesheet.

Abstract: One variation includes a method including using a reversible dry adhesive system to reversibly couple a first substrate to a second substrate. One variation includes a method including using a reversible dry adhesive system to reversibly couple a first substrate to a second substrate during building or reconfiguring a product.