Abstract: A method of manufacturing a liquid-cooled jacket, includes a preparation step which includes placing a sealing body on a stepped portion to allow a step side surface and a sealing-body side surface of the sealing body to butt each other, and a primary joining step which includes allowing a primary joining rotary tool to move once around the sealing body, while moving the rotary tool along a butted portion formed in the preparation step, to carry out friction stir welding. The primary joining step includes employing the primary joining rotary tool provided with a stirring pin having a length dimension greater than a thickness dimension of the sealing body, and carrying out friction stirring with only the stirring pin being brought into contact with a jacket body and the sealing body.

Abstract: A method for manufacturing a liquid cooling jacket has a feature of using a primary joining rotary tool provided with a tip side pin and a base side pin having a taper angle larger than a taper angle of the tip side pin and comprising a first primary joining process in which inserting the tip side pin and the base side pin of the rotary tool that is rotating into the sealing body member and moving the rotary tool along the first abutted portion with an outer circumferential face of the base side pin being in contact with a front face of the sealing body member and with the outer circumferential face of the tip side pin being kept off a step side face of the peripheral wall step portion while having a second aluminum alloy of the sealing body member flow into the gap.

Abstract: A heat transfer plate manufacturing method in which a tip end-side pin of a rotation tool, as rotating, is inserted into a butt part, and friction stirring is performed with an outer peripheral surface of a base end-side pin in contact with a front surfaces of a base member and a lid plate, with the base end-side pin and a flat surface in contact with the base member and the lid plate, and with a tip end surface of a protrusion part in contact with only the base member, is provided.

Abstract: Provided is a method for manufacturing a liquid cooling jacket including a jacket body and a sealing body joined to the jacket body. The method includes steps of: preparing; placing; first primary joining with a rotary tool; and second primary joining with the rotary tool. The rotary tool includes a base end pin and a distal end pin. The distal end pin includes a flat surface and a protrusion protruding from the flat surface. In the first primary joining and the second primary joining, friction stirring is performed in a state where the jacket body and the sealing body are brought in contact with the flat surface of the distal end pin and the base end pin and only the jacket body is brought in contact with a distal end surface of the protrusion.

Abstract: A joining method includes abutting an end face of a first metal member in a plate shape having a projecting part on the end face on a rear face of a second metal member in a plate shape having a hole that is bored through the second metal member in a plate thickness direction and simultaneously inserting the projecting part into the hole. The method includes inserting a stirring pin of a rotary tool into an abutment portion of a wall of the hole and an outer peripheral surface of the projecting part from a front face side opposite to the rear face of the second metal member. The rotary tool is moved along the abutment portion to join the abutment portion by friction stirring. The abutment portion is joined together with only the stirring pin of the rotary tool being in contact with the first and second metal members.

Abstract: Provided is a method for manufacturing a liquid-cooled jacket, to reduce the size of a recessed groove on a surface of a metal member and also to reduce roughness of a jointed surface. The method includes: a placing step of placing a sealing body on a jacket body, a first main joining step of performing friction stirring by moving a main joining rotary tool around to a first overlapped portion, and a second main joining step of performing friction stirring to a second overlapped portion. The main joining rotary tool has a base-end-side pin and a tip-end-side pin. A taper angle of the base-end-side pin is greater than a taper angle of the tip-end-side pin and a stairs-like pin step portion is formed on an outer circumferential surface of the base-end-side pin.

Abstract: The present invention includes a preparation step in which a stepped portion including step bottom and step side surfaces is formed along an edge of a jacket body, a placing step in which a sealing body is placed on the jacket body forming first and second butted sections, and a main joining step in which friction stir welding (FSW) is performed by moving a rotary tool along the first butted section with only a stirring pin of the rotary tool in contact with only the sealing body. During FSW, a central axis of rotation of the rotary tool is tilted towards a central or peripheral side of the jacket body so that the angle of tilt relative to a vertical plane equals the angle the stirring pin's outer circumferential surface makes with the central axis of rotation subtracted by the angle the step side surface makes with a vertical plane.

Abstract: Provided is a joining method that can prevent a plastic flowing material from flowing out from a butt section and that can reduce the thickness and weight of metal members. The joining method is for joining a first metal member and a second metal member by using a rotary tool comprising a stirring pin, and is characterized in that: the stirring pin comprises a flat surface perpendicular to the rotation axis of the rotary tool and comprises a protruding section protruding from the flat face; and in a friction stirring step, the flat surface is brought into contact with the first metal member and the second metal member, and a front end face of the protruding section is inserted deeper than an upper overlapping section to join an upper front butt section and the upper overlapping section.

Abstract: Certain embodiments relate to a heat exchanger plate capable of performing friction stir welding at a deep position of the heat exchanger plate, and improving air-tightness and water-tightness. A method may include a lid groove closing process to insert a lid plate into a lid groove formed at a periphery of a concave groove opening to a surface of a base member. The method may also include a primary joining process to perform friction stirring while relatively moving a primary joining rotary tool equipped with a stirring pin along a butting portion of a side wall of the lid groove and a side surface of the lid plate. In the primary joining process, the rotating stirring pin may be inserted into the butting portion, and the friction stirring may be performed in a state of only the stirring pin being in contact with the base member and the lid plate.

Abstract: A jacket main body is formed of a first aluminum alloy. A seal body is formed of a second aluminum alloy. The first aluminum alloy is higher in hardness than the second aluminum alloy in material type. A method includes: a preparing step of forming on an peripheral wall part a step part having a step bottom surface and a step side surface obliquely rising; a mounting step of mounting the seal body on the jacket main body to form a first butt portion and putting the step bottom surface and a back surface of the seal body on each other to form a second butt portion; a main joining step of performing friction stir welding while only the stirring pin of the rotary tool rotating contacts with only the seal body.

Abstract: Certain embodiments relate to a heat exchanger plate capable of performing friction stir welding at a deep position of the heat exchanger plate, and improving air-tightness and water-tightness. A method may include a lid groove closing process to insert a lid plate into a lid groove formed at a periphery of a concave groove opening to a surface of a base member. The method may also include a primary joining process to perform friction stirring while relatively moving a primary joining rotary tool equipped with a stirring pin along a butting portion of a side wall of the lid groove and a side surface of the lid plate. In the primary joining process, the rotating stirring pin may be inserted into the butting portion, and the friction stirring may be performed in a state of only the stirring pin being in contact with the base member and the lid plate.

Abstract: A method of manufacturing a liquid-cooled jacket, includes: a placing step for placing a sealing body on a jacket body; a first primary joining step for performing frictional stirring by moving a primary joining rotary tool along a first abutment portion where a step side surface of a peripheral wall stepped portion and an outer peripheral side surface of the sealing body abut on each other; and a second primary joining step for performing frictional stirring by moving the primary joining rotary tool along second abutment portions in each of which a step side surface of a columnar support stepped portion and a hole wall of a hole abut on each other.

Abstract: A joining method includes a butting process configured to butt a first metal member and a second metal member each having a front surface with various heights to form therebetween a butt portion with various heights; and a welding process configured to apply a friction stirring to the butt portion by a stirring pin of a rotation tool while only the stirring pin of the rotation tool contacts with the first metal member and the second metal member of the butt portion. The welding process may be configured to insert the stirring pin of the rotation tool into the butt portion from front surfaces of the first metal member and the second metal member and apply the friction stirring to the butt portion while an insertion depth of only the stirring pin is kept approximately constant.

Abstract: A joining method for joining a first metal member with a second metal member with use of a rotary tool having a stirring pin is provided. The joining method includes steps of: butting the first metal member with the second metal member to form a butted portion; arranging an auxiliary member to be in surface-contact with the first metal member or the second metal member; and frictional stirring the butted portion in which the rotating stirring pin is inserted from a front surface of the auxiliary member and the rotary tool is relatively moved in the butted portion to join the first metal member, the second metal member and the auxiliary member, in the state that only the stirring pin is brought in contact with the first metal member, the second metal member and the auxiliary member.

Abstract: A method of manufacturing a liquid-cooled jacket, includes: a placing step for placing a sealing body on a jacket body; a first primary joining step for performing frictional stirring by moving a primary joining rotary tool along a first abutment portion where a step side surface of a peripheral wall stepped portion and an outer peripheral side surface of the sealing body abut on each other; and a second primary joining step for performing frictional stirring by moving the primary joining rotary tool along second abutment portions in each of which a step side surface of a columnar support stepped portion and a hole wall of a hole abut on each other.

Abstract: A method of manufacturing a liquid-cooled jacket, includes a preparation step which includes placing a sealing body on a stepped portion to allow a step side surface and a sealing-body side surface of the sealing body to butt each other, and a primary joining step which includes allowing a primary joining rotary tool to move once around the sealing body, while moving the rotary tool along a butted portion formed in the preparation step, to carry out friction stir welding. The primary joining step includes employing the primary joining rotary tool provided with a stirring pin having a length dimension greater than a thickness dimension of the sealing body, and carrying out friction stirring with only the stirring pin being brought into contact with a jacket body and the sealing body.

Abstract: A joining method includes abutting an end face of a first metal member in a plate shape having a projecting part on the end face on a rear face of a second metal member in a plate shape having a hole that is bored through the second metal member in a plate thickness direction and simultaneously inserting the projecting part into the hole. The method includes inserting a stirring pin of a rotary tool into an abutment portion of a wall of the hole and an outer peripheral surface of the projecting part from a front face side opposite to the rear face of the second metal member. The rotary tool is moved along the abutment portion to join the abutment portion by friction stirring. The abutment portion is joined together with only the stirring pin of the rotary tool being in contact with the first and second metal members.

Abstract: A method for manufacturing a liquid-cooled jacket includes: preparing, as well as a jacket body having a bottom, a peripheral wall and a seal body having a first substrate formed of a first metal, a second substrate formed of a second metal so as to have a peripheral edge of the first substrate exposed, and a plurality of fins; arranging an overlaid portion formed with an end face of the peripheral wall overlaid with a rear face of the first substrate; and joining by friction stir the overlaid portion by moving a joining rotary tool along the overlaid portion relatively in a state where a stirring pin of the joining rotary tool is contacted with only the first substrate or with both the first substrate and the peripheral wall.

Abstract: The present invention provides a joining method including: a butting step in which a rear face of a first metal member having a recessed groove on its front face is butted against an end face of a second metal member to form a butted portion; and a friction stir step in which a stirring pin of a rotary tool is inserted in the recessed groove so as to be relatively moved therealong for joining the butted portion by friction stir. The diameter of the shoulder portion is set to be smaller than a width of the recessed groove, and in the friction stir step, the butted portion is joined by friction stir in a state that the shoulder portion is spaced from a bottom face of the recessed groove while the shoulder portion holds burrs generated from the first metal member.

Abstract: A method of manufacturing a liquid-cooled jacket, includes a preparation step which includes placing a sealing body on a stepped portion to allow a step side surface and a sealing-body side surface of the sealing body to butt each other, and a primary joining step which includes allowing a primary joining rotary tool to move once around the sealing body, while moving the rotary tool along a butted portion formed in the preparation step, to carry out friction stir welding. The primary joining step includes employing the primary joining rotary tool provided with a stirring pin having a length dimension greater than a thickness dimension of the sealing body, and carrying out friction stirring with only the stirring pin being brought into contact with a jacket body and the sealing body.