Patents by Inventor Nobusuke Kariya

Nobusuke Kariya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10337094
    Abstract: Provided are a high-strength hot-dip galvanized steel sheet having excellent formability and a tensile strength of 440 MPa or more and a method for manufacturing the same. A steel sheet has a microstructure containing a ferrite phase having an area fraction of 60% or more, a pearlite phase having an area fraction of 20% to 30%, and a bainite phase having an area fraction of 1% to 5%, the area fraction of a cementite phase present in a grain of the ferrite phase being 5% or less. Upon manufacture, a hot-rolled sheet or a cold-rolled sheet is heated to a temperature of 650° C. or higher at an average heating rate of 10° C./s or more, is held at a temperature of 700° C. to (Ac3-5)° C. for ten seconds or more, is cooled to a temperature of 300° C. to 500° C. at an average cooling rate of 10° C./s to 200° C./s, is held at a temperature of 300° C. to 500° C. for 30 seconds to 300 seconds, and is then hot-dip galvanized.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: July 2, 2019
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20190017156
    Abstract: Provided are a high-strength steel sheet having a specified chemical composition, in which a Mn-segregation degree in a region within 100 ?m from a surface thereof in a thickness direction is 1.5 or less, in a plane parallel to the surface of the steel sheet in a region within 100 ?m from the surface of the steel sheet in the thickness direction, the number of oxide-based inclusion grains having a grain long diameter of 5 ?m or more is 1000 or less/100 mm2, a proportion of the number of oxide-based inclusion grains having a chemical composition containing alumina of 50 mass % or more, silica of 20 mass % or less, and calcia of 40 mass % or less to the total number of oxide-based inclusions having a grain long diameter of 5 ?m or more is 80% or more, a specified metallographic structure, and a TS of 980 MPa or more, a high-strength galvanized steel sheet, and a manufacturing method thereof.
    Type: Application
    Filed: December 26, 2016
    Publication date: January 17, 2019
    Applicant: JFE Steel Corporation
    Inventors: Kenji Kawamura, Yoshihiko Ono, Nobusuke Kariya, Shinichi Furuya, Kohei Hasegawa
  • Publication number: 20180057919
    Abstract: A high-strength, cold-rolled steel sheet having a tensile strength of 980 MPa or more, the steel sheet having a chemical composition containing, by mass %, C: 0.070% to 0.100%, Si: 0.50% to 0.70%, Mn: 2.40% to 2.80%, P: 0.025% or less, S: 0.0020% or less, Al: 0.020% to 0.060%, N: 0.0050% or less, Nb: 0.010% to 0.060%, Ti: 0.010% to 0.030%, B: 0.0005% to 0.0030%, Sb: 0.005% to 0.015%, Ca: 0.0015% or less, Cr: 0.01% to 2.00%, Mo: 0.01% to 1.00%, Ni: 0.01% to 5.00%, Cu: 0.01% to 5.
    Type: Application
    Filed: February 16, 2016
    Publication date: March 1, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Yoshihiko Ono, Yoshimasa Funakawa, Kazuma Mori, Reiko Sugihara
  • Publication number: 20180051362
    Abstract: Provided are a steel sheet, having sufficient strength and formability regardless of reduction of thickness, for crown caps; a method for manufacturing the same; and a crown cap. The steel sheet for crown caps has a composition containing C: 0.0010% to less than 0.0050%, Si: 0.10% or less, Mn: 0.05% to less than 0.50%, P: 0.050% or less, S: 0.050% or less, Al: more than 0.002% to less than 0.070%, N: less than 0.0040%, and B: 0.0005% to 0.0020% on a mass basis, the balance being Fe and inevitable impurities, and also has a yield strength of 500 MPa or more in a rolling direction, an average Lankford value (r) of 1.1 or more, and an in-plane anisotropy (?r) of Lankford value of ?0.3 to 0.3.
    Type: Application
    Filed: January 27, 2016
    Publication date: February 22, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Takumi TANAKA, Tomonari HIRAGUCHI, Katsumi KOJIMA, Hiroki NAKAMARU, Nobusuke KARIYA
  • Publication number: 20180002777
    Abstract: Provided are a high-strength steel sheet and a method for manufacturing the steel sheet. The high-strength steel sheet has a specified chemical composition with the balance being Fe and inevitable impurities, a microstructure including, in terms of area ratio, 30% or more of a ferrite phase, 40% to 65% of a bainite phase and/or a martensite phase, and 5% or less of cementite, in which, in a surface layer that is a region within 50 ?m from the surface in the thickness direction, the area ratio of a ferrite phase is 40% to 55% and the total area ratio of a bainite phase having a grain diameter of more than 5 ?m and/or a martensite phase having a grain diameter of more than 5 ?m is 20% or less, and a tensile strength is 980 MPa or more.
    Type: Application
    Filed: August 28, 2015
    Publication date: January 4, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Yoshihiko Ono, Yoshimasa Funakawa, Kazuma Mori, Reiko Sugihara, Kenji Kawamura
  • Publication number: 20180002778
    Abstract: Provided are a high-strength steel sheet and a method for manufacturing the steel sheet. The high-strength steel sheet has a specified chemical composition with the balance being Fe and inevitable impurities, a microstructure including, in terms of area ratio, 25% or less of a ferrite phase, 75% or more of a bainite phase and/or a martensite phase, and 5% or less of cementite, in which, in a surface layer that is a region within 50 ?m from the surface in the thickness direction, the area ratio of a ferrite phase is 5% to 20%, and a tensile strength is 1180 MPa or more.
    Type: Application
    Filed: August 28, 2015
    Publication date: January 4, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Yoshihiko Ono, Yoshimasa Funakawa, Kazuma Mori, Reiko Sugihara, Kenji Kawamura
  • Publication number: 20170335438
    Abstract: A steel sheet for a crown cap has sufficient strength and formability even when the thickness thereof is reduced for use, and has a composition containing, in percent by mass, C: 0.010% to 0.025%, Si: 0.10% or less, Mn: 0.05% to 0.50%, P: 0.050% or less, S: 0.005% to 0.050%, Al: 0.020% to 0.070%, N: less than 0.0040%, and the balance being Fe and inevitable impurities, wherein yield strength after heat treatment at 210° C. for 15 minutes is as follows: the yield strength is 550 MPa or more in a rolling direction, and the yield strength in a direction 45° from the rolling direction in a rolling plane is equal to or less than the average of the yield strength in the rolling direction and the yield strength in a direction 90° from the rolling direction in the rolling plane.
    Type: Application
    Filed: November 19, 2015
    Publication date: November 23, 2017
    Inventors: Takumi Tanaka, Tomonari Hiraguchi, Katsumi Kojima, Hiroki Nakamaru, Nobusuke Kariya
  • Patent number: 9044920
    Abstract: A high strength galvanized steel sheet having tensile strength of 590MPa or more which is excellent in fatigue property in punching work, and a manufacturing method thereof are provided. The microstructure includes a ferrite phase having an average grain diameter of 15 ?m or less and an area fraction of 60% or more and a martensite phase having an area fraction of 5 to 40%, and an amount of one or more kinds of oxide selected from a group consisting of Fe, Si, Mn, Al, P, Nb, and Ti generated on a surface layer portion of the steel sheet within 100 ?m in a steel-sheet-side depth direction from a surface of a base steel sheet directly below a galvanized layer is less than 0.060 g/m2 per one-side surface of the steel sheet.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: June 2, 2015
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Hayato Saito, Takeshi Yokota, Yusuke Fushiwaki
  • Publication number: 20140234655
    Abstract: A high-strength hot-dip galvanized steel sheet has excellent workability, namely, excellent ductility and hole expansion formability, and high yield ratio. The steel sheet has a chemical composition containing by mass %: C: 0.05-0.15%; Si: 0.10-0.90%; Mn: 1.0-1.9%; P: 0.005-0.10%; S: 0.0050% or less; Al: 0.01-0.10%; N: 0.0050% or less; Nb: 0.010-0.100%; and the balance being Fe and incidental impurities, in which: the steel sheet has a complex phase that includes: ferrite having an average crystal grain size of 15 ?m or less to at least 90% in volume fraction; martensite having an average crystal grain size of 3.0 ?m or less to 0.5% or more and less than 5.0% in volume fraction; pearlite to 5.0% or less in volume fraction; and the balance being a phase generated at low temperature.
    Type: Application
    Filed: September 27, 2012
    Publication date: August 21, 2014
    Inventors: Katsutoshi Takashima, Yuki Toji, Nobusuke Kariya, Kohei Hasegawa
  • Publication number: 20140220383
    Abstract: Provided are a high-strength hot-dip galvanized steel sheet having excellent formability and a tensile strength of 440 MPa or more and a method for manufacturing the same. A steel sheet has a microstructure containing a ferrite phase having an area fraction of 60% or more, a pearlite phase having an area fraction of 20% to 30%, and a bainite phase having an area fraction of 1% to 5%, the area fraction of a cementite phase present in a grain of the ferrite phase being 5% or less. Upon manufacture, a hot-rolled sheet or a cold-rolled sheet is heated to a temperature of 650° C. or higher at an average heating rate of 10° C./s or more, is held at a temperature of 700° C. to (Ac3-5)° C. for ten seconds or more, is cooled to a temperature of 300° C. to 500° C. at an average cooling rate of 10° C./s to 200° C./s, is held at a temperature of 300° C. to 500° C. for 30 seconds to 300 seconds, and is then hot-dip galvanized.
    Type: Application
    Filed: August 1, 2012
    Publication date: August 7, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20130280551
    Abstract: A high strength galvanized steel sheet having tensile strength of 590 MPa or more which is excellent in fatigue property in punching work, and a manufacturing method thereof are provided. The microstructure includes a ferrite phase having an average grain diameter of 15 ?m or less and an area fraction of 60% or more and a martensite phase having an area fraction of 5 to 40%, and an amount of one or more kinds of oxide selected from a group consisting of Fe, Si, Mn, Al, P, Nb, and Ti generated on a surface layer portion of the steel sheet within 100 ?m in a steel-sheet-side depth direction from a surface of a base steel sheet directly below a galvanized layer is less than 0.060 g/m2 per one-side surface of the steel sheet.
    Type: Application
    Filed: September 28, 2011
    Publication date: October 24, 2013
    Applicant: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Hayato Saito, Takeshi Yokota, Yusuke Fushiwaki
  • Publication number: 20130032253
    Abstract: A galvanized steel sheet having excellent formability is provided including steel having a composition which contains, on a percent by mass basis, 0.03% to 0.15% of C, less than 0.5% of Si, 1.0% to 2.5% of Mn, 0.05% or less of P, 0.01% or less of S, 0.05% or less of Al, 0.0050% or less of N, 0.05% to 0.8% of Cr, 0.01% to 0.1% of V, and the balance being Fe and inevitable impurities; and a zinc plating film on a surface of a steel sheet, and wherein a microstructure of the steel contains ferrite having an average grain diameter of 15 ?m or less and 5% to 40% of martensite in an area ratio, and the ratio of martensite having an aspect ratio of less than 3.0 to all the martensite is more than 95% in area ratio.
    Type: Application
    Filed: April 15, 2011
    Publication date: February 7, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Hayato Saito, Takeshi Yokota
  • Patent number: 8071018
    Abstract: A high carbon hot-rolled steel sheet which is a hot-rolled spheroidizing annealed material, including 0.2 to 0.7% C, 2% or less Si, 2% or less Mn, 0.03% or less P, 0.03% or less S, 0.08% or less Sol.Al., and 0.01% or less N, by mass, which contains carbide having a particle size of smaller than 0.5 ?m in a content of 15% or less by volume to the total amount of carbide, and the difference between the maximum hardness Hv max and the minimum hardness Hv min, ?Hv (=Hv max?Hv min), in the sheet thickness direction being 10 or smaller.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: December 6, 2011
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Norio Kanamoto, Hidekazu Ookubo, Yoshiharu Kusumoto, Takeshi Fujita
  • Patent number: 8052812
    Abstract: A high carbon cold-rolled steel sheet having both excellent stretch-flange formability and excellent homogeneity of hardness in the sheet thickness direction is provided by a manufacturing method having the steps of: hot-rolling a steel containing 0.2 to 0.7% C by mass at finishing temperatures of (Ar3 transformation point ?20° C.) or above to prepare a hot-rolled sheet; cooling the hot-rolled sheet to temperatures of 650° C. or below at cooling rates from 60° C./s or larger to smaller than 120° C./s; coiling the hot-rolled sheet after cooling at coiling temperatures of 600° C. or below; cold-rolling the coiled hot-rolled sheet at rolling reductions of 30% or more to prepare a cold-rolled sheet; and annealing the cold-rolled sheet at annealing temperatures from 600° C. or larger to Ac1 transformation point or lower.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: November 8, 2011
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Norio Kanamoto, Hidekazu Ookubo, Yoshiharu Kusumoto, Takeshi Fujita
  • Publication number: 20100266441
    Abstract: A high carbon hot-rolled steel sheet which is a hot-rolled spheroidizing annealed material, including 0.2 to 0.7% C, 2% or less Si, 2% or less Mn, 0.03% or less P, 0.035 or less S, 0.08% or less Sol.Al., and 0.01% or less N, by mass, which contains carbide having a particle size of smaller than 0.5 ?m in a content of 15% or less by volume to the total amount of carbide, and the difference between the maximum hardness Hv max and the minimum hardness Hv min, ?Hv (=Hv max?Hv min), in the sheet thickness direction being 10 or smaller.
    Type: Application
    Filed: June 22, 2010
    Publication date: October 21, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Norio Kanamoto, Hidekazu Ookubo, Yoshiharu Kusumoto, Takeshi Fujita
  • Publication number: 20090308504
    Abstract: A steel sheet excellent in FB performance and also excellent in fabrication performance after FB working and a manufacturing method of the same are provided. The steel sheet is a steel sheet having a composition containing from 0.1 to 0.5% of C, not more than 0.5% of Si and from 0.2 to 1.5% of Mn in terms of % by mass, with P and S being adjusted at proper ranges and having a structure having a ferrite having an average grain size of more than 10 ?m and less than 20 ?m and a cementite present in the ferrite grain having an average particle size of from 0.3 to 1.5 ?m. In this way, the steel sheet becomes a steel sheet excellent in FB performance, mold life and performance (side bend elongation) after FB working.
    Type: Application
    Filed: January 29, 2007
    Publication date: December 17, 2009
    Applicant: JFT Steel corporation, a corporation of Japan
    Inventors: Nobusuke Kariya, Takeshi Yokota, Nobuyuki Nakamura, Kazuhiro Seto
  • Publication number: 20090173415
    Abstract: A steel sheet excellent in FB performance-and also excellent in fabrication performance after FB working and a manufacturing method of the same are provided. The steel sheet is a steel sheet having a composition containing from 0.1 to 0.5% of C, not more than 0.5% of Si and from 0.2 to 1.5% of Mn in terms of % by mass, with P and S being adjusted at proper ranges, and having a structure in which a ferrite has an average grain size of from 1 to 10 ?m, cementite has a spheroidization ratio of 80% or more, and of the cementite, an amount Sgb of ferrite intergranular cementite which is defined by the following expression (1): Sgb(%)={Son/(Son+Sin)}×100 (wherein Son represents a total occupied area of cementite present on the ferrite grain boundary of the cementite present per unit area; and Snin represents a total occupied area of cementite present in a ferrite grain of the cementite present per unit area) is 40% or more.
    Type: Application
    Filed: January 29, 2007
    Publication date: July 9, 2009
    Applicant: JFE STEEL CORPORATION
    Inventors: Kazuhiro Seto, Takeshi Yokota, Nobuyuki Nakamura, Nobusuke Kariya
  • Publication number: 20090126836
    Abstract: A high carbon hot-rolled steel sheet, as a hot-rolled spheroidizing annealed material, having both excellent stretch-flange formability and excellent homogeneity of hardness in the sheet thickness direction is provided by a manufacturing method having the steps of: hot-rolling a steel containing 0.2 to 0.7% C by mass at finishing temperatures of (Ar3 transformation point?20° C.) or above to prepare a hot-rolled sheet; cooling the hot-rolled sheet to temperatures of 650° C. or below at cooling rates from 60° C./s or larger to smaller than 120° C./s; coiling the hot-rolled sheet after cooling at coiling temperatures of 600° C. or below; and annealing the coiled hot-rolled sheet at annealing temperatures from 640° C. or larger to Ac1 transformation point or lower.
    Type: Application
    Filed: June 19, 2006
    Publication date: May 21, 2009
    Inventors: Nobusuke Kariya, Norio Kanamoto, Hidekazu Ookubo, Yoshiharu Kusumoto, Takeshi Fujita
  • Patent number: 7527700
    Abstract: The present invention relates to a high strength hot rolled steel sheet consisting of 0.04 to 0.15% C, 1.5% or less Si, 0.5 to 1.6% Mn, 0.04% or less P, 0.005% or less S, 0.04% or less Al, 0.03 to 0.15% Ti, 0.03 to 0.5% Mo, by mass, and balance of Fe and inevitable impurities, and having a microstructure consisting of ferrite containing precipitates, second phase of bainite and/or martensite, and other phase, wherein the percentage of the ferrite containing precipitates is 40 to 95%, and the percentage of the other phase is 5% or less. For example, the high strength hot rolled steel sheet having a thickness of 1.4 mm shows a tensile strength of 780 MPa or higher, an elongation of 22% or higher elongation, and a hole expansion ratio of 60% or higher, thus the steel sheet is suitable for reinforcing members automobile cabin and crash worthiness members of automobile.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: May 5, 2009
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Shusaku Takagi, Tetsuo Shimizu, Tetsuya Mega, Kei Sakata, Hiroshi Takahashi
  • Publication number: 20090095382
    Abstract: A high carbon cold-rolled steel sheet having both excellent stretch-flange formability and excellent homogeneity of hardness in the sheet thickness direction is provided by a manufacturing method having the steps of: hot-rolling a steel containing 0.2 to 0.7% C by mass at finishing temperatures of (Ar3 transformation point ?20° C.) or above to prepare a hot-rolled sheet; cooling the hot-rolled sheet to temperatures of 650° C. or below at cooling rates from 60° C./s or larger to smaller than 120° C./s; coiling the hot-rolled sheet after cooling at coiling temperatures of 600° C. or below; cold-rolling the coiled hot-rolled sheet at rolling reductions of 30% or more to prepare a cold-rolled sheet; and annealing the cold-rolled sheet at annealing temperatures from 600° C. or larger to Ac1 transformation point or lower.
    Type: Application
    Filed: June 19, 2006
    Publication date: April 16, 2009
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobusuke Kariya, Norio Kanamoto, Hidekazu Ookubo, Yoshiharu Kusumoto, Takeshi Fujita