Abstract: An exemplary method of verifying that a service disconnect is seated includes indicating that the service disconnect is seated using a position indicator that selectively engages a handle of the service disconnect. The position indicator is separate and distinct from all portions of the service disconnect.

Abstract: A vehicle conductive charge port is configured to conductively transfer charging current from an external source to the vehicle for charging a traction battery of the vehicle. A cooling system is configured to cool the charge port depending on a temperature of the charge port. The cooling system may use coolant and/or air to cool the charge port.

Abstract: A battery assembly according to a non-limiting aspect of the present disclosure includes, among other things, a busbar, an array of battery cells including an electrical terminal, and a quick connect assembly mechanically and electrically coupling the busbar to the electrical terminal.

Abstract: A battery assembly according to a non-limiting aspect of the present disclosure includes, among other things, a busbar, an array of battery cells including an electrical terminal, and a quick connect assembly mechanically and electrically coupling the busbar to the electrical terminal.

Abstract: An exemplary method of verifying that a service disconnect is seated includes indicating that the service disconnect is seated using a position indicator that selectively engages a handle of the service disconnect. The position indicator is separate and distinct from all portions of the service disconnect.

Abstract: An example assembly includes, among other things, a position indicator configured to be engaged with a service disconnect when the service disconnect is in a seated position, and to be disengaged from the service disconnect when the service disconnect is in an unseated position.

Abstract: A vehicle is provided. The vehicle includes a charging port configured to couple to a connector of an external power source in order to recharge a battery, a lock to secure the connector to the charging port, an electrical actuator configured to transition the lock between a locked condition and an unlocked condition when energized and maintain the locked or unlocked condition when de-energized, and a mechanical lock override configured to transition the lock to the unlocked condition.

Abstract: An illustrative embodiment of a cable joint integrity detection systems for an electric vehicle includes an electric vehicle power converter module; a fastener joint on the power converter module; vehicle wiring connections electrically interfacing with the power converter module at the fastener joint; a current sensor electrically interfacing with the fastener joint; and a controller interfacing with the current sensor, the current sensor transmits a sensor signal to the controller to ensure connectional integrity between the fastener joint and the vehicle wiring connections. Cable joint integrity detection methods are also disclosed.

Abstract: A vehicle includes a traction battery that is coupled to an external charger via a charge port. The traction battery has a maximum charge current. At least one conducting element between the charger and the traction battery is configured with a continuous current rating that is less than the maximum charge current. A controller within a vehicle charging system is programmed to control the current flow through the conducting element such that a current greater than the continuous current rating is conducted for less than a predetermined time that is based on an expected temperature rise of the conducting element.

Abstract: A vehicle is provided. The vehicle includes a charging port configured to couple to a connector of an external power source in order to recharge a battery, a lock to secure the connector to the charging port, an electrical actuator configured to transition the lock between a locked condition and an unlocked condition when energized and maintain the locked or unlocked condition when de-energized, and a mechanical lock override configured to transition the lock to the unlocked condition.

Abstract: A vehicle conductive charge port is configured to conductively transfer charging current from an external source to the vehicle for charging a traction battery of the vehicle. A cooling system is configured to cool the charge port depending on a temperature of the charge port. The cooling system may use coolant and/or air to cool the charge port.

Abstract: A vehicle includes a traction battery that is coupled to an external charger via a charge port. The traction battery has a maximum charge current. At least one conducting element between the charger and the traction battery is configured with a continuous current rating that is less than the maximum charge current. A controller within a vehicle charging system is programmed to control the current flow through the conducting element such that a current greater than the continuous current rating is conducted for less than a predetermined time that is based on an expected temperature rise of the conducting element.

Abstract: An example assembly includes, among other things, a position indicator configured to be engaged with a service disconnect when the service disconnect is in a seated position, and to be disengaged from the service disconnect when the service disconnect is in an unseated position.

Abstract: An illustrative embodiment of a cable joint integrity detection systems for an electric vehicle includes an electric vehicle power converter module; a fastener joint on the power converter module; vehicle wiring connections electrically interfacing with the power converter module at the fastener joint; a current sensor electrically interfacing with the fastener joint; and a controller interfacing with the current sensor, the current sensor transmits a sensor signal to the controller to ensure connectional integrity between the fastener joint and the vehicle wiring connections. Cable joint integrity detection methods are also disclosed.