Patents by Inventor Norman K. Bucknor

Norman K. Bucknor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11938839
    Abstract: A system in a vehicle includes two or more smart battery packs to power drive units of the vehicle to move the vehicle. Each of the two or more smart battery packs includes a battery pack, and a battery management system (BMS) to monitor a state of charge of the battery pack. An energy distribution unit facilitates charge transfer among the two or more smart battery packs.
    Type: Grant
    Filed: June 7, 2022
    Date of Patent: March 26, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Venkata Prasad Atluri, Chinmaya Patil, Norman K. Bucknor
  • Publication number: 20240072703
    Abstract: A method of controlling an electric motor of a vehicle includes monitoring torque command signals from a vehicle system to the electric motor, each torque command signal configured to cause the electric motor to output a commanded torque, and monitoring a speed of the vehicle and an output torque of the electric motor, the output torque responsive to a drive signal generated based on the torque command signals. The method also includes, based on the output torque and the vehicle speed indicating a low motor efficiency condition, modulating the drive signal between a first torque value and a second torque value that is less than the first torque value, the first torque value greater than the commanded torque and selected to increase an efficiency of the electric motor.
    Type: Application
    Filed: August 25, 2022
    Publication date: February 29, 2024
    Inventors: Chandra S. Namuduri, Suresh Gopalakrishnan, Norman K. Bucknor, Alireza Fatemi, Thomas W. Nehl
  • Publication number: 20240063655
    Abstract: A vehicle, an electrical system of the vehicle and a method of operating the vehicle. The electrical system includes a battery, an electrical load that draws power from the battery, a switch between the battery and the electrical load, and a processor. The processor is configured to measure a power drawn from the battery by the electrical load and open the switch to disconnect the battery from the electrical load when the power drawn by the electrical load matches a selected criterion.
    Type: Application
    Filed: August 16, 2022
    Publication date: February 22, 2024
    Inventors: Suresh Gopalakrishnan, Chandra S. Namuduri, Norman K. Bucknor, Lyall Kenneth Winger, James Morrison, David W. Walters
  • Publication number: 20240051386
    Abstract: An electric vehicle, system, and method for operating the vehicle. The electric vehicle has a first motor, a second motor and a processor. The processor is configured to select the first motor for disengagement from a first axle, adjust a torque provided from the first motor to the first axle to zero, disengage the first motor from the first axle, and reduce a speed of the first motor to zero.
    Type: Application
    Filed: August 9, 2022
    Publication date: February 15, 2024
    Inventors: Dongxu Li, Edward W. Mellet, Norman K. Bucknor, Clinton E. Carey, Thomas W. Nehl
  • Patent number: 11901844
    Abstract: A method of controlling an electric motor of a vehicle includes monitoring torque command signals from a vehicle system to the electric motor, each torque command signal configured to cause the electric motor to output a commanded torque, and monitoring a speed of the vehicle and an output torque of the electric motor, the output torque responsive to a drive signal generated based on the torque command signals. The method also includes, based on the output torque and the vehicle speed indicating a low motor efficiency condition, modulating the drive signal between a first torque value and a second torque value that is less than the first torque value, the first torque value greater than the commanded torque and selected to increase an efficiency of the electric motor.
    Type: Grant
    Filed: August 25, 2022
    Date of Patent: February 13, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chandra S. Namuduri, Suresh Gopalakrishnan, Norman K. Bucknor, Alireza Fatemi, Thomas W. Nehl
  • Patent number: 11898626
    Abstract: A system for bypassing a torque converter in a powertrain is provided. The system includes a torque generating device including an output shaft and a transmission assembly. The transmission assembly includes a transmission output shaft and a torque converter, a torque converter bypass shaft. The transmission assembly further includes a disconnect clutch selectively coupling the torque converter with the torque generating device and a torque converter clutch selectively coupling the torque converter bypass shaft with the torque generating device. Engaging the disconnect clutch and disengaging the torque converter clutch enables the torque generating device to transmit torque to the transmission output shaft through the torque converter. Engaging the torque converter clutch and disengaging the disconnect clutch enables the torque generating device to transmit torque to the transmission output shaft through the torque converter bypass shaft.
    Type: Grant
    Filed: December 27, 2021
    Date of Patent: February 13, 2024
    Assignee: GM Global Technology Operations LLC
    Inventors: Dongxu Li, Chengwu Duan, Norman K. Bucknor, Chunhao J. Lee, Lei Hao
  • Patent number: 11872906
    Abstract: An electric propulsion system includes a rotary electric machine having an output member, a rechargeable energy storage system (“RESS”) connected to the electric machine, a user interface device, and a controller. The RESS includes multiple battery modules and a switching circuit, the latter being configured, in response to electronic switching control signals, to connect the battery modules in a parallel-connected configuration or a series-connected configuration, as a selected battery configuration. The user interface device receives an operator-requested drive mode request as an electrical signal indicative of a desired drive mode of the electric propulsion system.
    Type: Grant
    Filed: May 6, 2021
    Date of Patent: January 16, 2024
    Assignee: GM Global Technology Operations LLC
    Inventors: Alireza Fatemi, Thomas W. Nehl, Chandra S. Namuduri, Lei Hao, Norman K. Bucknor, Rashmi Prasad
  • Publication number: 20230391227
    Abstract: A system in a vehicle includes two or more smart battery packs to power drive units of the vehicle to move the vehicle. Each of the two or more smart battery packs includes a battery pack, and a battery management system (BMS) to monitor a state of charge of the battery pack. An energy distribution unit facilitates charge transfer among the two or more smart battery packs.
    Type: Application
    Filed: June 7, 2022
    Publication date: December 7, 2023
    Inventors: Venkata Prasad Atluri, Chinmaya Patil, Norman K. Bucknor
  • Patent number: 11821501
    Abstract: A system for a power take-off mechanism for a powertrain system is provided. The system includes an electrically powered torque generating device including a torque generating device output shaft and a transmission output shaft receiving mechanical power from the torque generating device output shaft. The system further includes a clutch selectively disengaging the transmission output shaft from the torque generating device output shaft and a power take-off module receiving mechanical power from the torque generating device.
    Type: Grant
    Filed: December 27, 2021
    Date of Patent: November 21, 2023
    Assignee: GM Global Technology Operations LLC
    Inventors: Dongxu Li, Chengwu Duan, Norman K. Bucknor, Chunhao J. Lee, Lei Hao
  • Patent number: 11811352
    Abstract: The present disclosure discloses a vehicle propulsion system. The vehicle propulsion system includes a first electric machine including a first set of machine windings that are configured to cause a rotor to rotate about an axis to selectively drive a transmission during a first vehicle operating state and a second electric machine including a second set of machine windings that are configured to cause a rotor to rotate about an axis selectively drive the transmission during at least one of the first vehicle operating state or a second vehicle operating state. The second vehicle operating state different from the first operating state, and a number of series turns per phase for the first set of machine windings is different from a number of series turns per phase for the second set of machine windings.
    Type: Grant
    Filed: June 4, 2021
    Date of Patent: November 7, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Alireza Fatemi, Thomas W. Nehl, Norman K. Bucknor
  • Patent number: 11780421
    Abstract: A method for controlling an electric drive unit (EDU) having a motor-driven torque converter includes receiving a request signal indicative of a requested output torque of the EDU, and operating the motor at a target motor speed using the requested output torque. The target motor speed minimizes system losses while achieving the requested output torque. When the requested output torque remains below a calibrated threshold and a turbine speed is less than a corner speed of the motor, a torque converter clutch (TCC) transitions to or remains in a locked state. The controller commands the TCC to transition to an unlocked state to reach the target motor speed, thereby selectively enabling torque multiplication. A powertrain system includes a driven load and the EDU. A computer readable storage medium may include executable instructions for performing the method.
    Type: Grant
    Filed: December 27, 2021
    Date of Patent: October 10, 2023
    Assignee: GM Global Technology Operations LLC
    Inventors: Norman K. Bucknor, Chunhao J. Lee, Dongxu Li, Lei Hao, Chengwu Duan
  • Patent number: 11712977
    Abstract: A system to extend a towing range and maneuverability of an automobile vehicle during a towing operation includes a battery-electric-vehicle (BEV) having a vehicle energy pack providing operational energy to the BEV. A powered trailer is releasably connected to the BEV. A trailer module is provided with the powered trailer, the trailer module communicating between the powered trailer and the BEV. A propulsion unit is provided with the powered trailer and is in communication with trailer module and with the BEV using the trailer module. The propulsion unit enhances launch of the BEV and provides an acceleration assist to the BEV.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: August 1, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Norman K. Bucknor, Madhusudan Raghavan, Venkata Prasad Atluri
  • Patent number: 11703113
    Abstract: An electrified drivetrain system that maximizes power density, is readily packaged, and improves drivability is described. It includes a propulsion system having an axial-flux rotating electric machine, a torque converter having a selectable one-way clutch, and an output member that is couplable to a drivetrain. The axial-flux rotating electric machine include a first rotor coaxially arranged with a first electric stator. The torque converter includes a fluidic stator, a pump, a turbine and a torque converter clutch. The axial-flux rotating electric machine is arranged coaxially with the torque converter. The first rotor of the axial-flux rotating electric machine is coupled to the pump of the torque converter, and the turbine of the torque converter is rotatably coupled to the output member.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: July 18, 2023
    Assignee: GM Global Technology Operations LLC
    Inventors: Chengwu Duan, Jian Yao, Lei Hao, Dongxu Li, Chunhao J. Lee, Norman K. Bucknor
  • Publication number: 20230167888
    Abstract: A system for a power take-off mechanism for a powertrain system is provided. The system includes an electrically powered torque generating device including a torque generating device output shaft and a transmission output shaft receiving mechanical power from the torque generating device output shaft. The system further includes a clutch selectively disengaging the transmission output shaft from the torque generating device output shaft and a power take-off module receiving mechanical power from the torque generating device.
    Type: Application
    Filed: December 27, 2021
    Publication date: June 1, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Dongxu Li, Chengwu Duan, Norman K. Bucknor, Chunhao J. Lee, Lei Hao
  • Publication number: 20230167889
    Abstract: A system for bypassing a torque converter in a powertrain is provided. The system includes a torque generating device including an output shaft and a transmission assembly. The transmission assembly includes a transmission output shaft and a torque converter, a torque converter bypass shaft. The transmission assembly further includes a disconnect clutch selectively coupling the torque converter with the torque generating device and a torque converter clutch selectively coupling the torque converter bypass shaft with the torque generating device. Engaging the disconnect clutch and disengaging the torque converter clutch enables the torque generating device to transmit torque to the transmission output shaft through the torque converter. Engaging the torque converter clutch and disengaging the disconnect clutch enables the torque generating device to transmit torque to the transmission output shaft through the torque converter bypass shaft.
    Type: Application
    Filed: December 27, 2021
    Publication date: June 1, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Dongxu Li, Chengwu Duan, Norman K. Bucknor, Chunhao J. Lee, Lei Hao
  • Publication number: 20230167887
    Abstract: Presented are torque converters (TC) with hydraulic systems for converter feed and clutch control, methods for making/operating such TC assemblies, and vehicles equipped with such TC assemblies. A TC assembly includes a housing that drivingly connects to an electric motor, and an output member that drivingly connects to a multi-gear transmission. Rotatable within the TC housing are a turbine attached to the TC output member and an impeller juxtaposed with the turbine. A lockup clutch disposed inside the TC housing, between the turbine and housing, is operable to lock the housing to the output member. A disconnect clutch disposed inside the housing, between the impeller and housing, is operable to lock the housing to the impeller. A pump is attached to the TC housing and drivingly connected to the motor for feeding fluid into the housing to increase pressure within the TC chamber and activate the lockup and disconnect clutches.
    Type: Application
    Filed: December 23, 2021
    Publication date: June 1, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chunhao J. Lee, Norman K. Bucknor, Dongxu Li, Chengwu Duan, Lei Hao
  • Publication number: 20230166710
    Abstract: A method for controlling an electric drive unit (EDU) having a motor-driven torque converter includes receiving a request signal indicative of a requested output torque of the EDU, and operating the motor at a target motor speed using the requested output torque. The target motor speed minimizes system losses while achieving the requested output torque. When the requested output torque remains below a calibrated threshold and a turbine speed is less than a corner speed of the motor, a torque converter clutch (TCC) transitions to or remains in a locked state. The controller commands the TCC to transition to an unlocked state to reach the target motor speed, thereby selectively enabling torque multiplication. A powertrain system includes a driven load and the EDU. A computer readable storage medium may include executable instructions for performing the method.
    Type: Application
    Filed: December 27, 2021
    Publication date: June 1, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Norman K. Bucknor, Chunhao J. Lee, Dongxu Li, Lei Hao, Chengwu Duan
  • Publication number: 20230167886
    Abstract: An electrified drivetrain system that maximizes power density, is readily packaged, and improves drivability is described. It includes a propulsion system having an axial-flux rotating electric machine, a torque converter having a selectable one-way clutch, and an output member that is couplable to a drivetrain. The axial-flux rotating electric machine include a first rotor coaxially arranged with a first electric stator. The torque converter includes a fluidic stator, a pump, a turbine and a torque converter clutch. The axial-flux rotating electric machine is arranged coaxially with the torque converter. The first rotor of the axial-flux rotating electric machine is coupled to the pump of the torque converter, and the turbine of the torque converter is rotatably coupled to the output member.
    Type: Application
    Filed: December 23, 2021
    Publication date: June 1, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Chengwu Duan, Jian Yao, Lei Hao, Dongxu Li, Chunhao J. Lee, Norman K. Bucknor
  • Patent number: 11639110
    Abstract: An electrified drivetrain for a vehicle includes a first electric machine, a second electric machine, a clutch, an HVAC compressor, and a controller. The second electric machine is rotatably coupled to a geartrain, the first electric machine is rotatably coupled to the HVAC compressor, and is rotatably couplable to the geartrain via the clutch, and the clutch is operative in a first state and a second state. The first electric machine is rotatably coupled to the geartrain when the clutch is controlled to the first state, and is decoupled from the geartrain when the clutch is controlled to the second state. The controller is operatively connected to the first and second electric machines, the clutch, and the HVAC compressor to control operation of the electrified drivetrain. The first electric machine can be used as a heater element and to provide mechanical power to the drivetrain.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: May 2, 2023
    Assignee: GM Global Technology Operations LLC
    Inventors: Neeraj S. Shidore, Madhusudan Raghavan, Norman K. Bucknor, Vicente Domenech-Llopis
  • Patent number: 11639748
    Abstract: An electrified drivetrain system that improves drivability is described. It includes a propulsion system having a rotary electric machine including a rotatable shaft, a torque converter including a fluidic stator, a pump, a turbine and a normally-closed torque converter clutch; a selectable one-way clutch coupled to the fluidic stator; and an output member. The rotatable shaft is coupled to the pump of the torque converter, and the turbine of the torque converter is coupled to the output member.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: May 2, 2023
    Assignee: GM Global Technology Operations LLC
    Inventors: Chengwu Duan, Dongxu Li, Jian Yao, Chunhao J. Lee, Norman K. Bucknor