Abstract: The invention relates to a method and system wherein an analysis system (6) measures derivative process parameters (7) from the derivative physical production process, wherein the precursor charge (3) is produced at a precursor production facility (8) at least 50 km distant from the physical production facility (2) through a precursor production process based on applied precursor production settings (9), wherein the precursor charge (3) is transported to the physical production facility (2), wherein the analysis system (6) measures precursor process parameters (11) from the precursor production process and precursor product parameters (12) from the precursor charge (3), wherein the analysis system (6) enters the applied derivative process settings (4), the measured derivative process parameters (7), the applied precursor production settings (9), the measured precursor process parameters (11), the measured precursor product parameters (12) as input to a process model (13), which process model (13) describes a

Abstract: Process for producing a molded article, comprising a long fiber thermoplastic composite sheet (1) and a short fiber filled thermoplastic (2,3) component, preferably injected over the surface of the composite sheet, that are thermoformed.

Abstract: The invention relates to a method for producing an optical moulded body (2), in particular a lens element (2), comprising producing a pre-moulding (4) in a moulding tool by injection moulding of a first plastics material and producing at least one covering layer (6.1, 6.2) on the pre-moulding (4) by injection moulding of a second plastics material, wherein the temperature of the moulding tool for producing the pre-moulding (4) is from 30% to 60% lower than the temperature of the moulding tool for producing the at least one covering layer (6.1, 6.2).

Abstract: Multi-layer composites comprising: (a) a first scratch-resistant coating layer comprising a first coating (primer); (b) a thermoplastic layer; and (c) a second scratch-resistant coating layer comprising a second coating (primer); wherein the first scratch-resistant coating layer and the second scratch-resistant coating layer are disposed on opposing sides of the thermoplastic layer; wherein the first coating and the second coating are not the same; and wherein the first scratch-resistant coating layer and the second scratch-resistant coating layer are selected such that a multi-layer composite having the first scratch-resistant layer disposed on both sides of the thermoplastic layer has a lower critical impact speed for tough/brittle transition at ?30° C. according to DIN EN ISO 6603-1 than a multi-layer composite having the second scratch-resistant layer disposed on both sides of the thermoplastic layer; processes for producing the same; and uses therefor.

Abstract: A process for the production of a molded article is disclosed. The process comprise a) placing a plastic film abutting the inside wall of a first half of a mold, said mold including a first and second halves, b) combining said second half with said first half in a manner creating a mold cavity, c) injecting resin into said cavity to produce an article to which surface adherently bonded is said plastic film, d) separating one of the halves from the other half, said article remaining with said other half, e) combining a supplemental half with said other half in a manner forming a gap between the inner wall of said supplemental half and the surface of said molded article, f) injecting lacquer into said gap, g) curing the lacquer to produce a lacquered molded article, and h) cooling and removing the lacquered molded article from the mold. The inventive process is particularly suitable for making vehicular mirrors.

Abstract: A process for in-mold coating and a mold is disclosed. The process entails (i) obtaining a mold having at least two cavities, (ii) molding a thermoplastic substrate in a first cavity, (iii) introducing the substrate into a second cavity, and (iv) coating said substrate with lacquer, the coating being carried out under enhanced pressure.

Abstract: Multi-layer composites comprising: (a) a first scratch-resistant coating layer comprising a first coating (primer); (b) a thermoplastic layer; and (c) a second scratch-resistant coating layer comprising a second coating (primer); wherein the first scratch-resistant coating layer and the second scratch-resistant coating layer are disposed on opposing sides of the thermoplastic layer; wherein the first coating and the second coating are not the same; and wherein the first scratch-resistant coating layer and the second scratch-resistant coating layer are selected such that a multi-layer composite having the first scratch-resistant layer disposed on both sides of the thermoplastic layer has a lower critical impact speed for tough/brittle transition at ?30° C. according to DIN EN ISO 6603-1 than a multi-layer composite having the second scratch-resistant layer disposed on both sides of the thermoplastic layer; processes for producing the same; and uses therefor.

Abstract: A method of forming a multi-component molded article is described. The method includes first introducing a first plastic film and a second plastic film separately into a first cavity of an injection mold, the first and said second plastic films each being positioned within the first cavity so as to form a void there-between. Next, a first thermoplastic material is injected into the void, thereby forming a first molding. The first molding is then released from the mold, and the first molding and at least one second molding are together introduced into a second cavity of the mold. Finally, a second thermoplastic material is injected into the second cavity of the mold, thereby combining the first molding and second molding together thus forming a multi-component molded article.

Abstract: A process for in-mold coating and a mold is disclosed. The process entails (i) obtaining a mold having at least two cavities, (ii) molding a thermoplastic substrate in a first cavity, (iii) introducing the substrate into a second cavity, and (iv) coating said substrate with lacquer, the coating being carried out under enhanced pressure.

Abstract: A process for the production of a molded article is disclosed. The process comprise a) placing a plastic film abutting the inside wall of a first half of a mold, said mold including a first and second halves, b) combining said second half with said first half in a manner creating a mold cavity, c) injecting resin into said cavity to produce an article to which surface adherently bonded is said plastic film, d) separating one of the halves from the other half, said article remaining with said other half, e) combining a supplemental half with said other half in a manner forming a gap between the inner wall of said supplemental half and the surface of said molded article, f) injecting lacquer into said gap, g) curing the lacquer to produce a lacquered molded article, and h) cooling and removing the lacquered molded article from the mold. The inventive process is particularly suitable for making vehicular mirrors.

Abstract: The safety bumper includes: (a) a bumper basic body (4) having a forward surface; (b) a bumper bar (5); (c) a mounting member (11); (d) a cross-bar (10) of the vehicle, (e) at least one of a deployable energy-absorbing element (9; 32, 33, 39, 41; 52, 60) positioned above the mounting member (11) and a deployable energy-absorbing element (17, 20; 38, 46; 64) positioned below mounting member (11); and (f) an impact sensor (6) located in bumper bar (5). The bumper bar (5) is connected to bumper basic body (4) and extends through to the forward surface of bumper basic body (4), bumper bar (5) is also connected to mounting member (11), and mounting member (11) is located behind bumper basic body (4) and bumper bar (5). The mounting member (11) is connected to cross-bar (10), which is located behind mounting member (11).