Abstract: A tube for use in a heat exchanger includes an upper portion, a base portion spaced from the upper portion, and a partitioning wall depending from the upper portion. The partitioning wall is bent away and spaced from the base portion in a first section of the tube to form a single flow channel within the tube along the first section. The partitioning wall contacts the base portion in a second section of the tube to form a partition separating a first flow channel from a second flow channel along the second section. The first section of the tube is configured for reception into an opening of a header tank of the heat exchanger.

Abstract: A cold plate assembly for cooling a battery of a vehicle includes a first exterior portion disposed adjacent the battery, a separator portion disposed adjacent the first exterior portion, a first flow path formed between the first exterior portion and the separator portion with the first flow path configured to receive a first fluid flow therein, a second exterior portion disposed adjacent the separator portion opposite the first exterior portion, and a second flow path formed between the separator portion and the second exterior portion with the second flow path configured to receive a second fluid flow therein. The first fluid flow flows relative to the second fluid flow in a counter-flow flow configuration.

Abstract: A method of passively suppressing noise within a heat exchanger comprises the steps of preselecting a plurality of sound wave travel distances formed between a plurality of surfaces within the heat exchanger to cause destructive interference of a preselected set of sound waves as the sound waves travel the preselected sound wave travel distances and assembling the heat exchanger to have the preselected plurality of sound wave travel distances formed between the plurality of surfaces formed within the heat exchanger.

Abstract: A header tank for a heat exchanger comprises a casing having a hollow interior and a header assembly coupled to the casing. The header assembly comprises a header having a plurality of tube openings formed therein and a stiffening element coupled to the header. The stiffening element includes a stiffening wall extending from a first longitudinal side of the header to an opposing second longitudinal side of the header to provide additional bending stiffness to the header assembly.

Abstract: A cold plate assembly for cooling a battery of a vehicle includes a first exterior portion disposed adjacent the battery, a separator portion disposed adjacent the first exterior portion, a first flow path formed between the first exterior portion and the separator portion with the first flow path configured to receive a first fluid flow therein, a second exterior portion disposed adjacent the separator portion opposite the first exterior portion, and a second flow path formed between the separator portion and the second exterior portion with the second flow path configured to receive a second fluid flow therein. The first fluid flow flows relative to the second fluid flow in a counter-flow flow configuration.

Abstract: An integrated heat exchanger assembly comprises a first header tank, a second header tank, a first heat exchanger core extending between the first header tank and the second header tank, a second heat exchanger core extending between the first header tank and the second header tank, and a third heat exchanger core extending between the first header tank and the second header tank. The first heat exchanger core is in fluid communication with a liquid coolant and a refrigerant, the second heat exchanger core in fluid communication with a first portion of a flow of air and the refrigerant, and the third heat exchanger core in fluid communication with a second portion of the flow of the air and the liquid coolant.

Abstract: A tube for use in a heat exchanger comprises a first portion spaced apart from a second portion. At least one reinforcing structure having a non-circular cross-sectional shape extends between the first portion and the second portion to divide a flow of a fluid through the tube into a first flow channel to one side of the at least one reinforcing structure and a second flow channel to a second side of the at least one reinforcing structure. A fluid communication channel provides fluid communication between the first flow channel and the second flow channel. The fluid communication channel is at least one of a) formed through the at least one reinforcing structure and b) formed between two adjacent ones of the reinforcing structures.

Abstract: A tube for use in a heat exchanger including a base portion, an upper portion spaced from and opposing the base portion, and a partitioning wall extending between the base portion and the upper portion to divide a hollow interior of the tube into a first flow channel and a second flow channel. The partitioning wall includes a plurality of windows spaced from each other in a longitudinal direction of the tube to provide fluid communication between the first flow channel and the second flow channel. At least one of the windows includes a tabbed portion of the partitioning wall bent to extend into one of the first flow channel or the second flow channel.

Abstract: A header tank for a heat exchanger comprises a casing having a hollow interior and a header assembly coupled to the casing. The header assembly comprises a header having a plurality of tube openings formed therein and a stiffening element coupled to the header. The stiffening element includes a stiffening wall extending from a first longitudinal side of the header to an opposing second longitudinal side of the header to provide additional bending stiffness to the header assembly.

Abstract: A tube for use in a heat exchanger comprises a base portion, an upper portion spaced from and opposing the base portion, and a partitioning wall extending between the base portion and the upper portion to divide a hollow interior of the tube into a first flow channel and a second flow channel. The partitioning wall includes a plurality of windows spaced from each other in a longitudinal direction of the tube to provide fluid communication between the first flow channel and the second flow channel. At least one of the windows includes a tabbed portion of the partitioning wall bent to extend into one of the first flow channel or the second flow channel.

Abstract: A tube for use in a heat exchanger includes an upper portion, a base portion spaced from the upper portion, and a partitioning wall depending from the upper portion. The partitioning wall is bent away and spaced from the base portion in a first section of the tube to form a single flow channel within the tube along the first section. The partitioning wall contacts the base portion in a second section of the tube to form a partition separating a first flow channel from a second flow channel along the second section. The first section of the tube is configured for reception into an opening of a header tank of the heat exchanger.

Abstract: An integrated heat exchanger assembly comprises a first header tank, a second header tank, a first heat exchanger core extending between the first header tank and the second header tank, a second heat exchanger core extending between the first header tank and the second header tank, and a third heat exchanger core extending between the first header tank and the second header tank. The first heat exchanger core is in fluid communication with a liquid coolant and a refrigerant, the second heat exchanger core in fluid communication with a first portion of a flow of air and the refrigerant, and the third heat exchanger core in fluid communication with a second portion of the flow of the air and the liquid coolant.

Abstract: A tube for use in a heat exchanger includes an upper portion, a base portion spaced from the upper portion, and a partitioning wall depending from the upper portion. The partitioning wall is bent away and spaced from the base portion in a first section of the tube to form a single flow channel within the tube along the first section. The partitioning wall contacts the base portion in a second section of the tube to form a partition separating a first flow channel from a second flow channel along the second section. The first section of the tube is configured for reception into an opening of a header tank of the heat exchanger.

Abstract: A combination heat exchanger comprises a first heat exchanger assembly and a second heat exchanger assembly. The first heat exchanger assembly includes a first end tank, a second end tank, and a first heat exchanger core including a plurality of first heat exchanger tubes extending longitudinally in a first direction. The second heat exchanger assembly includes a third end tank, a fourth end tank, and a second heat exchanger core including a plurality of second heat exchanger tubes extending longitudinally in the first direction. A first coupling includes a first attachment portion rigidly coupled to the first end tank, a second attachment portion rigidly coupled to the third end tank, and a thermal expansion portion extending between the first attachment portion and the second attachment portion. The first coupling allows for relative translation between the first end tank and the third end tank in the first direction.

Abstract: A method of passively suppressing noise within a heat exchanger comprises the steps of preselecting a plurality of sound wave travel distances formed between a plurality of surfaces within the heat exchanger to cause destructive interference of a preselected set of sound waves as the sound waves travel the preselected sound wave travel distances and assembling the heat exchanger to have the preselected plurality of sound wave travel distances formed between the plurality of surfaces formed within the heat exchanger.

Abstract: An extruded multi-port tube for use in a heat exchanger comprises a main body extending longitudinally from a first end to a second end thereof. The main body is divided into a plurality of longitudinally extending segments. Each of the ports formed in the main body extend from the first end to the second end thereof for conveying a fluid therethrough. Each of the ports extend substantially parallel to the main body along each of the segments thereof. Both the main body and each of the ports of one of the segments are offset laterally relative to both the main body and each of the ports of an adjacent one of the segments.

Abstract: A tube for use in a heat exchanger comprises an upper portion, a base portion spaced from the upper portion, and a partitioning wall depending from the upper portion. The partitioning wall is bent away and spaced from the base portion in a first section of the tube to form a single flow channel within the tube along the first section. The partitioning wall contacts the base portion in a second section of the tube to form a partition separating a first flow channel from a second flow channel along the second section. The first section of the tube is configured for reception into an opening of a header tank of the heat exchanger.

Abstract: A combination heat exchanger comprises a first heat exchanger assembly and a second heat exchanger assembly. The first heat exchanger assembly includes a first end tank, a second end tank, and a first heat exchanger core including a plurality of first heat exchanger tubes extending longitudinally in a first direction. The second heat exchanger assembly includes a third end tank, a fourth end tank, and a second heat exchanger core including a plurality of second heat exchanger tubes extending longitudinally in the first direction. A first coupling includes a first attachment portion rigidly coupled to the first end tank, a second attachment portion rigidly coupled to the third end tank, and a thermal expansion portion extending between the first attachment portion and the second attachment portion. The first coupling is configured to allow for relative translation between the first end tank and the third end tank in the first direction.

Abstract: Disclosed herein is a heat exchanger in a vehicle including a supply manifold which supplies fluid introduced from the outside while distributing the fluid to first and second cooling units. The first and second cooling units cool the fluid supplied from the supply manifold by heat exchange action. A first return manifold collects and discharges the fluid discharged from the first cooling unit and a second return manifold collects and discharges the fluid discharged from the second cooling unit.

Abstract: A charge air cooler comprises an outlet tank having a drain mechanism integrated in a wall thereof. The drain mechanism comprises a first valve head disposed to a first side of the wall, a first spring member disposed between the first valve head and the wall, a second valve head disposed to a second side of the wall, a second spring member disposed between the second valve head and the wall, and a valve stem coupled to each of the first valve head and the second valve head. The valve stem is reciprocatingly disposed within an aperture formed in the wall. The drain mechanism is configured to be in a closed position when an internal pressure within the outlet tank is at least one of greater than a first pressure value and lower than a second pressure value.