Patents by Inventor Orlando Starke

Orlando Starke has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11677301
    Abstract: A method of manufacturing a rotor of an electric motor is disclosed. The method includes securing a plurality of permanent magnets to a sheet to form a magnet chain, bending the sheet to engage an inner surface of each permanent magnet with a curved outer surface of an insert mold, wrapping a metallic strip around an outer surface of the sheet to form a yoke of the rotor, and molding a polymeric material over the magnet chain and the yoke to form a cylindrical shell.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: June 13, 2023
    Assignee: Whirlpool Corporation
    Inventors: Luiz V. Dokonal, Evandro J. Meurer, Orlando Starke
  • Publication number: 20200052560
    Abstract: A method of manufacturing a rotor of an electric motor is disclosed. The method includes securing a plurality of permanent magnets to a sheet to form a magnet chain, bending the sheet to engage an inner surface of each permanent magnet with a curved outer surface of an insert mold, wrapping a metallic strip around an outer surface of the sheet to form a yoke of the rotor, and molding a polymeric material over the magnet chain and the yoke to form a cylindrical shell.
    Type: Application
    Filed: October 18, 2019
    Publication date: February 13, 2020
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Luiz V. Dokonal, Evandro J. Meurer, Orlando Starke
  • Patent number: 10491087
    Abstract: A method of manufacturing a rotor of an electric motor is disclosed. The method includes securing a plurality of permanent magnets to a sheet to form a magnet chain, bending the sheet to engage an inner surface of each permanent magnet with a curved outer surface of an insert mold, wrapping a metallic strip around an outer surface of the sheet to form a yoke of the rotor, and molding a polymeric material over the magnet chain and the yoke to form a cylindrical shell.
    Type: Grant
    Filed: October 1, 2013
    Date of Patent: November 26, 2019
    Assignee: Whirlpool Corporation
    Inventors: Luiz V. Dokonal, Evandro J. Meurer, Orlando Starke
  • Patent number: 10218233
    Abstract: A motor for a laundry appliance includes a drive shaft coupled to a drum at a first end. The rotor frame is coupled proximate the second end of the drive shaft, where the rotor frame includes at least one polymeric material. A central hub includes a core and a perimetrical ring that extends circumferentially around the core. A plurality of recesses are defined within a planar surface of the perimetrical ring, wherein a portion of the polymeric material is received within the plurality of recesses to secure the rotor frame to the central hub.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: February 26, 2019
    Assignee: Whirlpool Corporation
    Inventors: Krati Bhargava, Fang Deng, James Hull, Hideraldo V. Santos, Orlando Starke, Pingjian Xu, Weitao Yang
  • Publication number: 20180198329
    Abstract: A motor for a laundry appliance includes a drive shaft coupled to a drum at a first end. The rotor frame is coupled proximate the second end of the drive shaft, where the rotor frame includes at least one polymeric material. A central hub includes a core and a perimetrical ring that extends circumferentially around the core. A plurality of recesses are defined within a planar surface of the perimetrical ring, wherein a portion of the polymeric material is received within the plurality of recesses to secure the rotor frame to the central hub.
    Type: Application
    Filed: March 7, 2018
    Publication date: July 12, 2018
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Krati Bhargava, Fang Deng, James Hull, Hideraldo V. Santos, Orlando Starke, Pingjian Xu, Weitao Yang
  • Patent number: 9948152
    Abstract: A motor for a laundry appliance includes a drive shaft coupled to a drum at a first end. The rotor frame is coupled proximate the second end of the drive shaft, where the rotor frame includes at least one polymeric material. A central hub includes a core and a perimetrical ring that extends circumferentially around the core. A plurality of recesses are defined within a planar surface of the perimetrical ring, wherein a portion of the polymeric material is received within the plurality of recesses to secure the rotor frame to the central hub.
    Type: Grant
    Filed: January 23, 2017
    Date of Patent: April 17, 2018
    Assignee: Whirlpool Corporation
    Inventors: Krati Bhargava, Fang Deng, James Hull, Hideraldo V. Santos, Orlando Starke, Pingjian Xu, Weitao Yang
  • Publication number: 20170317539
    Abstract: A rotor assembly is provided for a motor of a laundry appliance. The rotor assembly includes a rotor frame having a hub region that extends radially outward from a central hub, and a cylindrical rim extending axially from the hub region. The rotor assembly further includes a yoke disposed at an inner surface of the cylindrical rim, and a plurality of magnets disposed at an inner surface of the yoke, wherein the yoke comprises a helically wound metal strip.
    Type: Application
    Filed: April 27, 2016
    Publication date: November 2, 2017
    Applicant: WHIRLPOOL CORPORATION
    Inventor: Orlando Starke
  • Publication number: 20170170694
    Abstract: A motor for a laundry appliance includes a drive shaft coupled to a drum at a first end. The rotor frame is coupled proximate the second end of the drive shaft, where the rotor frame includes at least one polymeric material. A central hub includes a core and a perimetrical ring that extends circumferentially around the core. A plurality of recesses are defined within a planar surface of the perimetrical ring, wherein a portion of the polymeric material is received within the plurality of recesses to secure the rotor frame to the central hub.
    Type: Application
    Filed: January 23, 2017
    Publication date: June 15, 2017
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Krati Bhargava, Fang Deng, James Hull, Hideraldo V. Santos, Orlando Starke, Pingjian Xu, Weitao Yang
  • Patent number: 9312730
    Abstract: A stator for an electric motor and method of manufacturing the stator is disclosed. The stator has a stator core including an annular yoke and a plurality of teeth, a plurality of polymeric casings formed over the plurality of teeth, and plurality of polymeric bridges that extend between the polymeric casings. Each polymeric bridge connects the radial ends of adjacent teeth. A shell separate from the polymeric casings is formed over the annular yoke.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: April 12, 2016
    Assignee: Whirlpool Corporation
    Inventors: Hideraldo Vasconcelos Santos, Orlando Starke
  • Patent number: 9054571
    Abstract: A method of manufacturing a rotor for an electric motor that includes producing a generally flat metal strip, bending one section of the strip relative to another section, and rolling the strip to form a cup-shaped shell.
    Type: Grant
    Filed: September 5, 2013
    Date of Patent: June 9, 2015
    Assignee: Whirlpool Corporation
    Inventors: Luiz V. Dokonal, Claudio W. Lima, Orlando Starke, Rodrigo S. Teixeira
  • Patent number: 9013086
    Abstract: A stator for an electric motor includes a stator core including a yoke and a plurality of arms extending radially from the yoke. The stator includes an end piece secured to a radial end of each arm of the stator core. The stator core has a length defined along a longitudinal axis of the stator, and each end piece has a length defined along the longitudinal axis of the stator. The length of each end piece is greater than the length of the stator core.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: April 21, 2015
    Assignee: Whirlpool Corporation
    Inventors: Luiz V. Dokonal, Evandro J. Meurer, Marcelo N. Schlickmann, Orlando Starke, Rodrigo S. Teixeira
  • Publication number: 20150089794
    Abstract: A method of manufacturing a rotor of an electric motor is disclosed. The method includes securing a plurality of permanent magnets to a sheet to form a magnet chain, bending the sheet to engage an inner surface of each permanent magnet with a curved outer surface of an insert mold, wrapping a metallic strip around an outer surface of the sheet to form a yoke of the rotor, and molding a polymeric material over the magnet chain and the yoke to form a cylindrical shell.
    Type: Application
    Filed: October 1, 2013
    Publication date: April 2, 2015
    Applicant: Whirlpool Corporation
    Inventors: LUIZ V. DOKONAL, EVANDRO J. MEURER, ORLANDO STARKE
  • Patent number: 8941274
    Abstract: A stator for an electric motor that includes a plurality of stacked laminations and a polymeric shell coupled to the plurality of laminations. Each lamination includes an annular plate having a plurality of notches defined therein. Each notch has an end positioned between the side walls of the annular plate. A plurality of teeth extend from one side wall of the annular plate. Each lamination includes a first slot defined at the first end of each notch and a second slot spaced apart from the first slot, the first slots of the laminations are aligned to define a first plurality of passageways, the second slots of the laminations are aligned to define a second plurality of passageways, and the polymeric shell includes a plurality of support beams that extend through the first plurality of passageways and the second plurality of passageways.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: January 27, 2015
    Assignee: Whirlpool Corporation
    Inventors: Christian Gianni, Marcelo N. Schlickmann, Orlando Starke, Richard S. Wallace
  • Publication number: 20140103777
    Abstract: A stator for an electric motor and method of manufacturing the stator is disclosed. The stator has a stator core including an annular yoke and a plurality of teeth, a plurality of polymeric casings formed over the plurality of teeth, and plurality of polymeric bridges that extend between the polymeric casings. Each polymeric bridge connects the radial ends of adjacent teeth. A shell separate from the polymeric casings is formed over the annular yoke.
    Type: Application
    Filed: October 11, 2012
    Publication date: April 17, 2014
    Applicant: Whirlpool Corporation
    Inventors: HIDERALDO VASCONCELOS SANTOS, ORLANDO STARKE
  • Patent number: 8628307
    Abstract: One describes a support for a proximity sensor to sense the proximity of a piston of a compressor, a compressor proper, a valve plate of a compressor and a cooler provided with these pieces of equipment. One of the objectives of the present invention is achieved by means of a support for a proximity sensor for sensing the proximity of a piston of a compressor comprising a cylinder for the piston, the cylinder being associated to a valve plate, configuring a high-pressure region inside the cylinder and a low-pressure region outside the cylinder, the support comprising a base structure, a first connection end portion and a second connection end portion, the proximity sensor being associated to the high-pressure and the base structure extending as far as the low-pressure region.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: January 14, 2014
    Assignee: Empresa Brasileira de Compressores S.A.—Embraco
    Inventors: Dietmar Erich Bernhard Lilie, Orlando Starke, Alberto Bruno Feldmann, Ingwald Wollrath, Nerian Fernando Ferreira
  • Publication number: 20140000097
    Abstract: A method of manufacturing a rotor for an electric motor that includes producing a generally flat metal strip, bending one section of the strip relative to another section, and rolling the strip to form a cup-shaped shell.
    Type: Application
    Filed: September 5, 2013
    Publication date: January 2, 2014
    Applicant: Whirlpool Corporation
    Inventors: LUIZ V. DOKONAL, CLAUDIO W. LIMA, ORLANDO STARKE, RODRIGO S. TEIXEIRA
  • Publication number: 20130249328
    Abstract: A stator for an electric motor includes a stator core including a yoke and a plurality of arms extending radially from the yoke. The stator includes an end piece secured to a radial end of each arm of the stator core. The stator core has a length defined along a longitudinal axis of the stator, and each end piece has a length defined along the longitudinal axis of the stator. The length of each end piece is greater than the length of the stator core.
    Type: Application
    Filed: March 23, 2012
    Publication date: September 26, 2013
    Applicant: WHIRLPOOL CORPORATION
    Inventors: LUIZ V. DOKONAL, EVANDRO J. MEURER, MARCELO N. SCHLICKMANN, ORLANDO STARKE, RODRIGO S. TEIXEIRA
  • Publication number: 20130249327
    Abstract: A stator for an electric motor that includes a plurality of stacked laminations and a polymeric shell coupled to the plurality of laminations. Each lamination includes an annular plate having a plurality of notches defined therein. Each notch has an end positioned between the side walls of the annular plate. A plurality of teeth extend from one side wall of the annular plate. Each lamination includes a first slot defined at the first end of each notch and a second slot spaced apart from the first slot, the first slots of the laminations are aligned to define a first plurality of passageways, the second slots of the laminations are aligned to define a second plurality of passageways, and the polymeric shell includes a plurality of support beams that extend through the first plurality of passageways and the second plurality of passageways.
    Type: Application
    Filed: March 23, 2012
    Publication date: September 26, 2013
    Applicant: WHIRLPOOL CORPORATION
    Inventors: CHRISTIAN GIANNI, MARCELO N. SCHLICKMANN, ORLANDO STARKE, RICHARD S. WALLACE
  • Patent number: 8539665
    Abstract: A method of manufacturing a rotor for an electric motor that includes producing a generally flat metal strip, bending one section of the strip relative to another section, and rolling the strip to form a cup-shaped shell.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: September 24, 2013
    Assignee: Whirlpool Corporation
    Inventors: Luiz V. Dokonal, Claudio W. Lima, Orlando Starke, Rodrigo S. Teixeira
  • Publication number: 20130104385
    Abstract: A method of manufacturing a rotor for an electric motor that includes producing a generally flat metal strip, bending one section of the strip relative to another section, and rolling the strip to form a cup-shaped shell.
    Type: Application
    Filed: October 26, 2011
    Publication date: May 2, 2013
    Applicant: WHIRLPOOL CORPORATION
    Inventors: LUIZ V. DOKONAL, CLAUDIO W. LIMA, ORLANDO STARKE, RODRIGO S. TEIXEIRA