Patents by Inventor Osamu Okunaka

Osamu Okunaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11826940
    Abstract: A production method for a fiber-reinforced thermoplastic resin composite material, the method using a crosshead die (1) that has a maximum aperture height of 1 mm or more, wherein reinforcing fibers are supplied in a reinforcing fiber bundle to the crosshead die (1), the reinforcing fibers are conjugated with a melted thermoplastic resin, and the conjugate is brought into contact with a pressurization surface that is at or below the solidification temperature of the thermoplastic resin, is pressurized, and is shaped to have a thickness that is 50% or less of the aperture height.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: November 28, 2023
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventor: Osamu Okunaka
  • Patent number: 11279808
    Abstract: Provided is a thermoplastic resin composition which provides a molded body having excellent thermal conductivity and excellent mechanical characteristics. A thermoplastic resin composition which contains (A) a thermoplastic resin, (B) pitch carbon fibers and (C) graphite, and wherein: the content of the graphite (C) is from 1% by mass to 20% by mass (inclusive) relative to 100% by mass of the thermoplastic resin composition; and a molded body, which is obtained by molding this thermoplastic resin composition and has a thickness of 1 mm, has a thermal conductivity of 10 W/mK or more as determined by a hot wire method.
    Type: Grant
    Filed: April 2, 2018
    Date of Patent: March 22, 2022
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Osamu Okunaka, Hiroki Ishii, Kazuaki Itou, Shuuji Ishiwata
  • Patent number: 10843437
    Abstract: The invention is intended to obtain a composite material suitable for mass production or the like by shortening the molding time while obtaining the advantages of the composite materials described above, and intended to provide a composite material which has a short molding time by the use of a thermoplastic resin as a matrix and is excellent in balance among stiffness, strength, and thermal conductivity. A carbon-fiber-reinforced thermoplastic-resin composite material comprising: a layer (I) containing a carbon fiber (A) aligned in one direction and a thermoplastic resin (C-1); and a layer (II) containing a carbon fiber (B) aligned in one direction and a thermoplastic resin (C-2), wherein the carbon fiber (A) has a higher elastic modulus than the carbon fiber (B).
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: November 24, 2020
    Assignee: Mitsubishi Chemical Corporation
    Inventor: Osamu Okunaka
  • Publication number: 20180223054
    Abstract: Provided is a thermoplastic resin composition which provides a molded body having excellent thermal conductivity and excellent mechanical characteristics. A thermoplastic resin composition which contains (A) a thermoplastic resin, (B) pitch carbon fibers and (C) graphite, and wherein: the content of the graphite (C) is from 1% by mass to 20% by mass (inclusive) relative to 100% by mass of the thermoplastic resin composition; and a molded body, which is obtained by molding this thermoplastic resin composition and has a thickness of 1 mm, has a thermal conductivity of 10 W/mK or more as determined by a hot wire method.
    Type: Application
    Filed: April 2, 2018
    Publication date: August 9, 2018
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Osamu Okunaka, Hiroki Ishii, Kazuaki Itou, Shuuji Ishiwata
  • Publication number: 20170259459
    Abstract: A production method for a fiber-reinforced thermoplastic resin composite material, the method using a crosshead die (1) that has a maximum aperture height of 1 mm or more, wherein reinforcing fibers are supplied in a reinforcing fiber bundle to the crosshead die (1), the reinforcing fibers are conjugated with a melted thermoplastic resin, and the conjugate is brought into contact with a pressurization surface that is at or below the solidification temperature of the thermoplastic resin, is pressurized, and is shaped to have a thickness that is 50% or less of the aperture height.
    Type: Application
    Filed: September 17, 2015
    Publication date: September 14, 2017
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventor: Osamu OKUNAKA
  • Publication number: 20160009054
    Abstract: The invention is intended to obtain a composite material suitable for mass production or the like by shortening the molding time while obtaining the advantages of the composite materials described above, and intended to provide a composite material which has a short molding time by the use of a thermoplastic resin as a matrix and is excellent in balance among stiffness, strength, and thermal conductivity. A carbon-fiber-reinforced thermoplastic-resin composite material comprising: a layer (I) containing a carbon fiber (A) aligned in one direction and a thermoplastic resin (C-1); and a layer (II) containing a carbon fiber (B) aligned in one direction and a thermoplastic resin (C-2), wherein the carbon fiber (A) has a higher elastic modulus than the carbon fiber (B).
    Type: Application
    Filed: March 6, 2014
    Publication date: January 14, 2016
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventor: Osamu OKUNAKA
  • Publication number: 20150315371
    Abstract: A mixture of pellets of carbon fiber-reinforced polypropylene resins and a method for producing such a mixture are described, the mixture exhibiting excellent strength and forming a composition and a molded body, wherein the pellet mixture contains: pellets (X), each of which contains carbon fibers (C) and a polypropylene resin (A) that is not substantially modified with an acid; and pellets (Y), each of which contains an acid-modified polypropylene resin (B).
    Type: Application
    Filed: November 28, 2013
    Publication date: November 5, 2015
    Inventors: Osamu OKUNAKA, Kazuaki ITOU
  • Patent number: 8383726
    Abstract: Disclosed is a thermoplastic resin composition having excellent impact resistance at a low temperature, while maintaining high transparency; this thermoplastic resin composition is obtained by compounding an impact resistance improver into a thermoplastic resin, the impact resistance improver being composed of a graft copolymer which is obtained by polymerizing a vinyl monomer component in the presence of a polymer mixture containing a polymer having butadiene units as an essential component and a polymer having styrene units as an essential component, the polymer mixture containing 45 to 65% by mass of the butadiene units and 35 to 55% by mass of the styrene units.
    Type: Grant
    Filed: August 29, 2007
    Date of Patent: February 26, 2013
    Assignees: Mitsubishi Rayon Co., Ltd., Cheil Industries Inc.
    Inventors: Osamu Okunaka, Hiroyuki Nishii, Takashi Shouji, Keiji Nakamura, Tae Uk Kim, Byung Choon Lee
  • Patent number: 8236896
    Abstract: Disclosed are a powdery processing aid for polyolefin resins, containing an alkyl methacrylate polymer which has alkyl methacrylate units having an alkyl group with 2 to 6 carbon atoms as a main component and has a mass average molecular weight of 150,000 to 20,000,000, having good handling properties as a powder, having good dispersibility in polyolefin resins, and being able to improve shaping processability of polyolefin resins; and a polyolefin resin composition having improved shaping processability, which contains a powdery processing aid for polyolefin resins and a polyolefin resin.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: August 7, 2012
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Youko Hatae, Masaaki Kiura, Hideo Aoki, Osamu Okunaka, Toshihiro Kasai
  • Publication number: 20100234530
    Abstract: Disclosed are a powdery processing aid for polyolefin resins, containing an alkyl methacrylate polymer which has alkyl methacrylate units having an alkyl group with 2 to 6 carbon atoms as a main component and has a mass average molecular weight of 150,000 to 20,000,000, having good handling properties as a powder, having good dispersibility in polyolefin resins, and being able to improve shaping processability of polyolefin resins; and a polyolefin resin composition having improved shaping processability, which contains a powdery processing aid for polyolefin resins and a polyolefin resin.
    Type: Application
    Filed: November 7, 2008
    Publication date: September 16, 2010
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Youko Hatae, Masaaki Kiura, Hideo Aoki, Osamu Okunaka, Toshihiro Kasai
  • Publication number: 20090209707
    Abstract: Disclosed is a thermoplastic resin composition having excellent impact resistance at a low temperature, while maintaining high transparency; this thermoplastic resin composition is obtained by compounding an impact resistance improver into a thermoplastic resin, the impact resistance improver being composed of a graft copolymer which is obtained by polymerizing a vinyl monomer component in the presence of a polymer mixture containing a polymer having butadiene units as an essential component and a polymer having styrene units as an essential component, the polymer mixture containing 45 to 65% by mass of the butadiene units and 35 to 55% by mass of the styrene units.
    Type: Application
    Filed: August 29, 2007
    Publication date: August 20, 2009
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Osamu Okunaka, Hiroyuki Nishii, Takashi Shouji, Keiji Nakamura, Tae Uk Kim, Byung Choon Lee