Abstract: A method of forming a layer of tire ply is disclosed. A first strip of ply is provided having a plurality of evenly spaced reinforcement cords, having a spacing S, and having a lateral end, wherein the last two cords are spaced apart a distance X, wherein X is not equal to S. A second strip of ply is provided having a plurality of evenly spaced reinforcement cords, having a spacing S, and having a lateral end, wherein the last two cords are spaced apart a distance Y, wherein Y is not equal to S. The lateral ends of the first and second strip are joined together in a lap joint. The first and second lateral ends are overlapped so that the spacing X partially or completely overlaps with the spacing Y.

Abstract: The present invention is directed to an apparatus for supporting an annular bead core-apex subassembly, the apparatus comprising a spacer disc for supporting the annular bead core-apex subassembly, and a clamping device comprising a supporting surface for supporting the spacer disc, as well as a plurality of clamping elements for selectively clamping the spacer disc to the supporting surface. The clamping elements are movable between an expanded position in which the spacer disc is clamped to the supporting surface, and a retracted position in which the spacer disc is released and can be lifted from the supporting surface. Moreover, the present invention is directed to a system comprising a respective apparatus for supporting an annular bead core-apex subassembly as well as the subassembly. Finally, the present invention is also directed to a method of transporting an annular bead core-apex subassembly.

Abstract: The present invention is directed to an apparatus for supporting an annular bead core-apex subassembly, the apparatus comprising a spacer disc for supporting the annular bead core-apex subassembly, and a clamping device comprising a supporting surface for supporting the spacer disc, as well as a plurality of clamping elements for selectively clamping the spacer disc to the supporting surface. The clamping elements are movable between an expanded position in which the spacer disc is clamped to the supporting surface, and a retracted position in which the spacer disc is released and can be lifted from the supporting surface. Moreover, the present invention is directed to a system comprising a respective apparatus for supporting an annular bead core-apex subassembly as well as the subassembly. Finally, the present invention is also directed to a method of transporting an annular bead core-apex subassembly.

Abstract: An extruder apparatus is disclosed and which includes a cylindrical barrel having a feed end and a discharge end, the feed end having an outlet in fluid communication with a feed box. The extruder screw is mounted in the cylindrical barrel, and the screw has an outer surface having one or more helical flights mounted thereon. The screw has a discharge end and a terminal end, wherein the screw further comprising a notch at the terminal end.

Abstract: An apparatus for manufacturing an annular bead core-apex subassembly comprises a first station having a first support surface and a second station having a second support surface. The first support surface is mounted to a first support element and is rotatable on the first support element. The second support surface is mounted to a second support element and is rotatable on the second support element. The apparatus comprises a moving device for moving the first support surface from a first location to a second location and for moving the second support surface from the second location to either the first location or to another location. The apparatus comprises at least one handling device selected from a loading device or an unloading device, and a first nozzle in fluid communication with a first pumping or extrusion device for discharging a rubber compound.

Abstract: A bead core-apex subassembly comprises an annular bead core, a flipper and an apex. The flipper is wrapped about the bead core such that it encloses the bead core. The apex is in contact with the flipper and comprises at least a first segment and a second segment, the first segment having a composition different from the composition of the second segment. A method comprises the steps of providing an annular bead core; wrapping a flipper about the annular bead core; positioning the bead core with the flipper on a rotatable support surface; providing a nozzle in fluid communication with a pumping or extrusion device; rotating the support surface about an axis; and discharging a rubber compound through the nozzle onto the rotating support surface and forming an apex from the discharged rubber compound, the apex being attached to the flipper.

Abstract: A mixing apparatus for manufacturing a rubber compound is disclosed. The mixing apparatus comprises a plurality of multiple shaft extruder devices, each comprising at least one inlet for receiving a plurality of materials to be fed into the extruder device and an outlet for discharging a mixed material extruded by the extruder device. The multiple shaft extruder devices are either arranged in such a way that operatively the extrudate of at least one of the plurality of multiple shaft extruder devices can be fed into the inlet of at least one other of plurality of multiple shaft extruder devices, or are arranged to operate in parallel in such a way that operatively the extrudates of the plurality of multiple shaft extruder devices can be fed together into the inlet of at least one further mixing device.

Abstract: A process of manufacturing a rubber compound is disclosed. The process comprises providing a multiple shaft extruder device; feeding the multiple shaft extruder device with at least one polymer raw material or with a mixture of at least two different polymer raw materials; feeding the multiple shaft extruder device with at least one further raw material; mixing the at least one polymer raw material or the mixture of the different polymer raw materials and the at least one further raw material in the multiple shaft extruder device to prepare a rubber compound; and extruding the rubber compound from the multiple shaft extruder device. A plurality of multiple shaft extruder devices may be used in parallel or in sequence.

Abstract: A pneumatic tire comprising a carcass and a tread located radially outward of the carcass and extending between the tire sidewalls is disclosed. The tread provides a tread running surface and comprises a first, radially outer tread layer comprising a first rubber compound and a second, radially inner tread layer comprising a second rubber compound, wherein the second tread layer is located radially adjacent to the first tread layer, and wherein the first rubber compound is different from the second rubber compound. The second tread layer comprises a plurality of integrally formed extensions of the second tread layer extending from the second tread layer radially outwardly to the tread running surface. The first rubber compound and the second rubber compound each comprise at least at least 30 parts per hundred parts of rubber (phr) of silica. Each of the extensions has a width as measured in the axial direction of the tire in a range of from 1 to 15 mm.

Abstract: A pneumatic tire comprising a carcass and a tread located radially outward of the carcass and extending between the tire sidewalls is disclosed. The tread provides a tread running surface and comprises a first, radially outer tread layer comprising a first rubber compound and a second, radially inner tread layer comprising a second rubber compound, wherein the second tread layer is located radially adjacent to the first tread layer, and wherein the first rubber compound is different from the second rubber compound. The second tread layer comprises a plurality of integrally formed extensions of the second tread layer extending from the second tread layer radially outwardly to the tread running surface. The first rubber compound and the second rubber compound each comprise at least at least 30 parts per hundred parts of rubber (phr) of silica. Each of the extensions has a width as measured in the axial direction of the tire in a range of from 1 to 15 mm.