Patents by Inventor Patrick L. Hanks

Patrick L. Hanks has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210102162
    Abstract: A method includes containing an algae slurry within a cultivation vessel, introducing the algae slurry into a dissolved air floatation (DAF) system, and operating the DAF system in a low-recovery mode and thereby selectively removing impurities from the algae slurry. Algal biomass is then harvested from the algae slurry after removing the impurities from the algae slurry.
    Type: Application
    Filed: September 14, 2020
    Publication date: April 8, 2021
    Inventors: Mark A. Deimund, Louis R. Brown, Patrick L. Hanks
  • Publication number: 20210087507
    Abstract: A system for growing algae in a slurry, includes a pond having an inlet and an outlet and a plurality of contiguous elongate channel segments coupled fluidically in sequence between the inlet and the outlet, and the inlet is located at an elevation higher than outlet to allow gravity to flow the slurry from the inlet to the outlet. The system further includes a separation device fluidically coupled to the outlet to receive and separate algae from the slurry.
    Type: Application
    Filed: September 14, 2020
    Publication date: March 25, 2021
    Inventors: Everett J. O'Neal, Yesim Igci, Patrick L. Hanks, Randall J. Lamutt, Mark A. Deimund, Vinit Choudhary
  • Publication number: 20210079338
    Abstract: A method includes containing an algae media within a contactor, introducing a stream of natural gas comprising up to 80 wt % carbon dioxide (CO2) into the contactor, contacting the natural gas on the algae media and thereby allowing the algae media to consume CO2 from the natural gas, and discharging a stream of natural gas comprising 2 wt % or less CO2 from the contactor.
    Type: Application
    Filed: September 14, 2020
    Publication date: March 18, 2021
    Inventors: Vinit Choudhary, Everett J. O'Neal, Sarah E. Feicht, Patrick L. Hanks, Samantha J. Reuter, Rachel G. Munson
  • Publication number: 20210045304
    Abstract: Scale-up evaluation methods for algal biomass cultivation are provided, and more particularly, simultaneous scale-up evaluation methods for outdoor algal biomass cultivation are provided. The methods control various process variables to isolate the impact of scaling algal biomass cultivation, thereby permitting enhanced scale-up operation design to optimize the quality and quantity of algal biomass.
    Type: Application
    Filed: June 3, 2020
    Publication date: February 18, 2021
    Inventors: Patrick L. Hanks, William J. Novak, Everett J. O'Neal, Louis R. Brown
  • Publication number: 20210047596
    Abstract: A system includes a photobioreactor that provides a channel configured to contain an algae slurry, a duct positioned adjacent the channel and configured to convey a gas, and a barrier separating the duct from the channel and providing one or more apertures to allow a portion of the gas to be injected into the algae slurry from the duct.
    Type: Application
    Filed: June 3, 2020
    Publication date: February 18, 2021
    Inventors: Everett J. O'Neal, Patrick L. Hanks, Kevin B. Daly
  • Publication number: 20210047604
    Abstract: A system includes an algae bioreactor that contains an algae slurry, a heat exchanger in fluid communication with the algae bioreactor to receive the algae slurry from the algae bioreactor and heat and increase a pressure of the algae slurry, and one or more valves and a flash vessel in fluid communication with a discharge of the heat exchanger to flash the algae slurry and create steam and algae biomass. A separator receives the algae biomass from the flash vessel and separates oils from the algae biomass to generate a biofuel.
    Type: Application
    Filed: June 3, 2020
    Publication date: February 18, 2021
    Inventors: Patrick L. Hanks, Everett J. O'Neal, Sarah E. Feicht, Mark A. Deimund, Vinit Choudhary, Louis R. Brown
  • Publication number: 20210047608
    Abstract: A system for growing algae includes a pivot arm pivotally coupled to a pivot connection positioned in a pond containing water and algae, and a mixing device coupled to the pivot arm and extending into the pond to mix the water and the algae as the pivot arm rotates.
    Type: Application
    Filed: June 3, 2020
    Publication date: February 18, 2021
    Inventors: Everett J. O'Neal, Louis R. Brown, Patrick L. Hanks, Mark A. Deimund
  • Publication number: 20210024860
    Abstract: A system for growing and harvesting algae biomass includes a photo-bioreactor suitable for algae growth in water and a filter unit in fluid communication with the photo-bioreactor. An algae slurry, when at least partially contained within the photo-bioreactor, generates hydrostatic fluid pressure that exclusively drives the algae slurry to the filter unit and discharges a permeate.
    Type: Application
    Filed: May 9, 2020
    Publication date: January 28, 2021
    Inventors: Sarah E. Feicht, Mark A. Deimund, Everett J. O'Neal, Patrick L. Hanks
  • Publication number: 20200318142
    Abstract: This invention relates to methods and apparatus for harvesting by-product oxygen from algae ponds or bioreactors (collectively, “algal biofuel production”) for use in an oxygen-requiring process that requires oxygen as a reactant such as syngas, hydrogen, or power production processes, which optionally can be integrated with the algal biofuel production. In some embodiments, the invention provides methods that include a method comprising: collecting oxygen from an algal biofuel production process; and using the collected oxygen in an oxygen-requiring process that requires oxygen as a reactant. In some embodiments, the invention provides systems that include an integrated system comprising: an algal bioreactor that produces biodiesel and oxygen, a pipeline for transporting oxygen to an oxygen-requiring process unit so that the oxygen can be used as reactant in the oxygen-requiring process unit, and the oxygen-requiring process unit.
    Type: Application
    Filed: March 16, 2020
    Publication date: October 8, 2020
    Inventors: Everett J. O'Neal, Patrick L. Hanks, Anastasios I. Skoulidas, Anjaneya S. Kovvali, Sarah E. Feicht
  • Patent number: 10752849
    Abstract: Systems and methods are provided for upgrading catalytic slurry oil. The upgrading can be performed by deasphalting the catalytic slurry oil to form a deasphalted oil and a residual or rock fraction. The deasphalted oil can then be hydroprocessed to form an upgraded effluent that includes fuels boiling range products.
    Type: Grant
    Filed: March 22, 2018
    Date of Patent: August 25, 2020
    Assignee: ExxonMobil Research & Engineering Company
    Inventors: Stephen H. Brown, Brian A. Cunningham, Randolph J. Smiley, Samia Ilias, Keith K. Aldous, Sara K. Green, Patrick L. Hanks, Kendall S. Fruchey
  • Publication number: 20200181497
    Abstract: A method for producing pitch can include: hydroprocessing a challenged feed from a refinery operation to produce a hydroprocessed product; distilling the hydroprocessed product to yield one or more upgraded fractions and a resid fraction; and solvent deasphalting the resid fraction to yield a deasphalted oil stream and a hydroprocessed pitch stream. The resultant pitch can have a micro carbon residue (MCR) of 50 wt % or greater, a solubility in toluene of 95 wt % or greater, and a softening point of 200° C. or less. The pitch can optionally be fluxed with a fluxing solvent.
    Type: Application
    Filed: December 9, 2019
    Publication date: June 11, 2020
    Inventors: Stephen H. Brown, G. Alan Vaughan, Patrick L. Hanks, Keith K. Aldous, Warren B. Ames, Federico Barrai, Samia Ilias, Randolph J. Smiley, David C. Boyer
  • Patent number: 10570342
    Abstract: Systems and methods are provided for solvent deasphalting of steam cracker tar. The resulting deasphalted oil produced from the steam cracker tar can then be hydroprocessed, such as hydrotreated and/or hydrocracked in a fixed bed reactor. The solvent deasphalting can correspond to a mild or trim deasphalting or can correspond to solvent deasphalting at higher solvent to oil ratios. Performing a trim deasphalting can reduce or minimize the amount of deasphalting residue that is formed as a product from the deasphalting process.
    Type: Grant
    Filed: May 26, 2017
    Date of Patent: February 25, 2020
    Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Patrick L. Hanks, Anjaneya S. Kovvali, David T. Ferrughelli, Steven Pyl, Sumathy Raman
  • Patent number: 10494577
    Abstract: Systems and methods are provided for upgrading aromatic refinery fractions by performing trim alkali metal desulfurization. The alkali metal desulfurization can be performed by mixing the aromatic refinery fraction with alkali metal in finely dispersed solid and/or molten form, such as molten sodium. The aromatic nature of the refinery fraction can potentially be beneficial for the desulfurization reaction mechanism. The aromatic refinery fractions can correspond to fractions that have been previously processed to remove metals. Because only trim desulfurization is being performed, the desulfurization can be performed under relatively mild alkali metal desulfurization conditions that result in a reduced or minimized amount of feed conversion.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: December 3, 2019
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Patrick L. Hanks
  • Patent number: 10421698
    Abstract: Systems and methods are provided for production of high octane hydrocarbon from an isoparaffin feed using oxidation acid catalysis chemistry.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: September 24, 2019
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jihad M. Dakka, Matthew S. Ide, David B. Spry, Sumod Kalakkunnath, Guang Cao, Patrick L. Hanks, Cynthia F. Omilian
  • Patent number: 10414701
    Abstract: Systems and methods are provided for forming alkylate from an isoparaffin-containing feed. Olefins for the alkylation reaction can be generated from a portion of the isoparaffin-containing feed. This can be achieved, for example, by using selective oxidation to convert a portion of isoparaffins into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate alkylation of isoparaffin using the in-situ formed alkenes. A catalyst having an MWW framework is an example of a suitable solid acid catalyst.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: September 17, 2019
    Assignee: ExxonMoble Research and Engineering Company
    Inventors: Jihad M. Dakka, Guang Cao, Patrick L. Hanks, James R. Bielenberg, Cynthia F. Omilian, Jessica M. Wittmann
  • Publication number: 20180291290
    Abstract: Systems and methods are provided for upgrading catalytic slurry oil. The upgrading can be performed by deasphalting the catalytic slurry oil to form a deasphalted oil and a residual or rock fraction. The deasphalted oil can then be hydroprocessed to form an upgraded effluent that includes fuels boiling range products.
    Type: Application
    Filed: March 22, 2018
    Publication date: October 11, 2018
    Inventors: Stephen H. BROWN, Brian A. CUNNINGHAM, Randolph J. SMILEY, Samia ILIAS, Keith K. ALDOUS, Sara K. GREEN, Patrick L. HANKS, Kendall S. FRUCHEY
  • Publication number: 20180171238
    Abstract: Systems and methods are provided for upgrading aromatic refinery fractions by performing trim alkali metal desulfurization. The alkali metal desulfurization can be performed by mixing the aromatic refinery fraction with alkali metal in finely dispersed solid and/or molten form, such as molten sodium. The aromatic nature of the refinery fraction can potentially be beneficial for the desulfurization reaction mechanism. The aromatic refinery fractions can correspond to fractions that have been previously processed to remove metals. Because only trim desulfurization is being performed, the desulfurization can be performed under relatively mild alkali metal desulfurization conditions that result in a reduced or minimized amount of feed conversion.
    Type: Application
    Filed: November 17, 2017
    Publication date: June 21, 2018
    Inventor: Patrick L. HANKS
  • Patent number: 10000712
    Abstract: A method for producing diesel fuel from biocomponent feeds includes hydrotreating the feed followed by catalytic dewaxing with a 1-D, 10 member ring molecular sieve containing catalyst. The hydrotreated feed may be cascaded directly to the dewaxing step, or the hydrotreated feed can undergo intermediate separation. The diesel fuel resulting from processing of the biocomponent feed exhibits superior cetane values.
    Type: Grant
    Filed: June 8, 2016
    Date of Patent: June 19, 2018
    Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: William J. Novak, Zhiguo Hou, William J. Tracy, III, Patrick L. Hanks, Timothy L. Hilbert
  • Publication number: 20180162786
    Abstract: Systems and methods are provided for forming alkylate from an isoparaffin-containing feed. Olefins for the alkylation reaction can be generated from a portion of the isoparaffin-containing feed. This can be achieved, for example, by using selective oxidation to convert a portion of isoparaffins into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate alkylation of isoparaffin using the in-situ formed alkenes. A catalyst having an MWW framework is an example of a suitable solid acid catalyst.
    Type: Application
    Filed: December 13, 2017
    Publication date: June 14, 2018
    Inventors: Jihad M. DAKKA, Guang CAO, Patrick L. HANKS, James R. BIELENBERG, Cynthia F. OMILIAN, Jessica M. WITTMANN
  • Publication number: 20180162787
    Abstract: Systems and methods are provided for production of high octane hydrocarbon from an isoparaffin feed using oxidation acid catalysis chemistry.
    Type: Application
    Filed: December 13, 2017
    Publication date: June 14, 2018
    Inventors: Jihad M. DAKKA, Matthew S. IDE, David B. SPRY, Sumod KALAKKUNNATH, Guang CAO, Patrick L. HANKS, Cynthia F. OMILIAN