Patents by Inventor Patrick Sutter

Patrick Sutter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11959404
    Abstract: A layer-sintered valve seat ring is disclosed. The layer-sintered valve seat ring includes at least two materials including a function material for a tribological contact with an opposite runner and a support material for the function material. The support material includes: C: 0.5 to 1.8% by weight; Cr: 3 to 16% by weight; Mo: 1 to 5% by weight; W: 0.5 to 5.5% by weight; V: 0.4 to 4.0% by weight; Cu: 12 to 25% by weight; Fe: 41.3 to 82.6% by weight; Mn: up to 0.6% by weight; Si: up to 1.8% by weight; and a remainder of production-related contamination in the form of at least one of Ni, Co, Ca, P, and S that are present in contents of <0.3% by weight each.
    Type: Grant
    Filed: September 15, 2022
    Date of Patent: April 16, 2024
    Assignee: Mahle International GmbH
    Inventors: Andreas Gutmann, Marco Ortlieb, Patrick Sutter, Klaus Wintrich
  • Publication number: 20240090721
    Abstract: A robotic cleaner includes a housing, a suction conduit with an opening, and a leading roller mounted in front of a brush roll. An inter-roller air passageway may be defined between the leading roller and the brush roll wherein the lower portion of the leading roller is exposed to a flow path to the suction conduit and an upper portion of the leading roller is outside of the flow path. Optionally, a combing unit includes a plurality of combing protrusions extending into the leading roller and having leading edges not aligned with a center of the leading roller. Optionally, a sealing strip is located along a rear side of the opening and along a portion of left and right sides of the opening. The underside may define side edge vacuum passageways extending from the sides of the housing partially between the leading roller and the sealing strip towards the opening.
    Type: Application
    Filed: November 27, 2023
    Publication date: March 21, 2024
    Inventors: Steven Paul CARTER, Adam Udy, Catriona A. Sutter, Christopher Pinches, David S. Clare, Andre David Brown, John Freese, Patrick Cleary, Alexander J. Calvino, Lee Cottrell, Daniel Meyer, Daniel John Innes, David Jalbert, Jason B. Thorne, Peter Hutchinson, Gordon Howes, Wenxiu Gao, David Wu, David W. Poirier, Daniel R. Der Marderosian
  • Patent number: 11796000
    Abstract: A sintered bearing bush material for a sliding bearing may include: 0.5 to 1.7 percentage by weight carbon; 0.2 to 1.2 percentage by weight manganese; 0.2 to 1.2 percentage by weight sulphur; 1.2 to 2.4 percentage by weight nickel; 1.0 to 2.1 percentage by weight molybdenum; 3.0 to 7.0 percentage by weight copper; 0.2 to 1.2 percentage by weight tin; 0 to 0.8 percentage by weight phosphorus; and a residual component.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: October 24, 2023
    Inventors: Andreas Gutmann, Lilia Kurmanaeva, Patrick Sutter, Klaus Wintrich
  • Patent number: 11619258
    Abstract: A sliding bearing may include an uncoated shaft and a bearing bush. The uncoated shaft may include a shaft material. The bearing bush may include a sintered bearing bush material. The shaft may be slidingly and moveably guided, relative to the bearing bush, within the bearing bush. The bearing bush material may have a residual porosity of 8 percent or more. A volume of the residual porosity may be filled with an oil up to 80 percent or more.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: April 4, 2023
    Inventors: Armin Geis, Andreas Gutmann, Lilia Kurmanaeva, Alexander Puck, Patrick Sutter, Klaus Wintrich
  • Publication number: 20230084759
    Abstract: A layer-sintered valve seat ring is disclosed. The layer-sintered valve seat ring includes at least two materials including a function material for a tribological contact with an opposite runner and a support material for the function material. The support material includes: C: 0.5 to 1.8% by weight; Cr: 3 to 16% by weight; Mo: 1 to 5% by weight; W: 0.5 to 5.5% by weight; V: 0.4 to 4.0% by weight; Cu: 12 to 25% by weight; Fe: 41.3 to 82.6% by weight; Mn: up to 0.6% by weight; Si: up to 1.8% by weight; and a remainder of production-related contamination in the form of at least one of Ni, Co, Ca, P, and S that are present in contents of <0.3% by weight each.
    Type: Application
    Filed: September 15, 2022
    Publication date: March 16, 2023
    Inventors: Andreas Gutmann, Marco Ortlieb, Patrick Sutter, Klaus Wintrich
  • Patent number: 11325184
    Abstract: A method for producing a powder-metallurgical product, in particular a bearing element or a motor component, is provided. According to the method, a metal powder, typically with a grain size between 2 ?m and 15 ?m, is melt-metallurgically produced and agglomerated into a powder mixture having a grain size smaller than 400 ?m by organic binders and waxes. Subsequently, the agglomerated powder mixture is formed into a green body typically by way of uniaxial pressing and the formed green body thermally debindered. Finally, the debindered green body is sintered typically at temperatures of 1000° C. to 1300° C. and the sintered body reworked into the powder-metallurgical product.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: May 10, 2022
    Assignee: MAHLE International GmbH
    Inventors: Heiko Heckendorn, Lilia Kurmanaeva, Patrick Sutter, Klaus Wintrich
  • Publication number: 20220136561
    Abstract: A powder metallurgically produced, wear-resistant, and highly thermally conductive copper-based sintered alloy as matrix is disclosed. The sintered alloy includes a powder mixture of a copper-base powder, of a hard phase with a total share of 8 to 40% by weight, of a solid lubricant with a total share of 0.4 to 3.8% by weight, of a pressing additive with a total share of 0.3 to 1.5% by weight, and production-related impurities. The powder mixture includes at least 55% by weight of the copper-base powder.
    Type: Application
    Filed: October 28, 2021
    Publication date: May 5, 2022
    Inventors: Andreas Gutmann, Lilia Kurmanaeva, Patrick Sutter, Klaus Wintrich, Alexander Puck
  • Patent number: 11154930
    Abstract: A method for producing a porous shaped body may include providing a mixture of a powder including at least one of a metal, a metal alloy, and a ceramic, with a resin/activator mixture. The method may then include introducing the mixture by core shooting into a cavity formed in a forming tool, and solidifying the mixture in the forming tool to give a shaped body. The method may then include heating the shaped body to remove at least one of organic constituents and gases present in the shaped body. The method may further include resolidifying the shaped body by a sintering operation.
    Type: Grant
    Filed: December 8, 2016
    Date of Patent: October 26, 2021
    Inventors: Roland Ruch, Roland Scholl, Patrick Sutter, Klaus Wintrich
  • Publication number: 20210277936
    Abstract: A sliding bearing may include an uncoated shaft and a bearing bush. The uncoated shaft may include a shaft material. The bearing bush may include a sintered bearing bush material. The shaft may be slidingly and moveably guided, relative to the bearing bush, within the bearing bush. The bearing bush material may have a residual porosity of 8 percent or more. A volume of the residual porosity may be filled with an oil up to 80 percent or more.
    Type: Application
    Filed: March 3, 2021
    Publication date: September 9, 2021
    Inventors: Armin Geis, Andreas Gutmann, Lilia Kurmanaeva, Alexander Puck, Patrick Sutter, Klaus Wintrich
  • Publication number: 20210277944
    Abstract: A sintered bearing bush material for a sliding bearing may include: 0.5 to 1.7 percentage by weight carbon; 0.2 to 1.2 percentage by weight manganese; 0.2 to 1.2 percentage by weight sulphur; 1.2 to 2.4 percentage by weight nickel; 1.0 to 2.1 percentage by weight molybdenum; 3.0 to 7.0 percentage by weight copper; 0.2 to 1.2 percentage by weight tin; 0 to 0.8 percentage by weight phosphorus; and a residual component.
    Type: Application
    Filed: March 3, 2021
    Publication date: September 9, 2021
    Inventors: Andreas Gutmann, Lilia Kurmanaeva, Patrick Sutter, Klaus Wintrich
  • Patent number: 11098619
    Abstract: A method for producing a copper-infiltrated valve seat ring and a valve seat ring are disclosed. The method includes introducing a copper powder and a functional material powder mixture into a joint cavity, simultaneously forming the copper powder and the functional material powder mixture into a green body comprising a functional section and a copper section in the joint cavity by the mold element, and sintering the green body formed in step b) to produce the valve seat ring where the copper section liquefies during the sintering and infiltrates pores present in the functional section.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: August 24, 2021
    Inventors: Heiko Grueneberg, Heiko Heckendorn, Patrick Sutter, Klaus Wintrich
  • Patent number: 11090720
    Abstract: A method for producing a powder-metallurgical product may include providing a powder mixture, forming the powder mixture into a green body, and sintering the green body to form a resulting powder-metallurgical product. The powder mixture may include a first hard phase, a second hard phase, 0 to 1.8% by weight of graphite, 0 to 5% by weight each of cobalt, tri-iron phosphide, copper, bronze, phosphorous, sulphur, calcium fluoride and molybdenum, 0.1 to 1.8% by weight of a pressing aid and a flow improver, and a remaining proportion that is an iron-base powder. The first hard phase may include 52 to 78% by weight of molybdenum, 0 to 2% by weight of silicon, 0 to 1.5% by weight of copper, and a remaining weight proportion of iron and production-related contaminations. The second hard phase may include 0 to 0.8% by weight of manganese and less than 0.1% by weight of carbon.
    Type: Grant
    Filed: June 12, 2019
    Date of Patent: August 17, 2021
    Inventors: Heiko Heckendorn, Roland Ruch, Patrick Sutter, Rene Suetterle, Klaus Wintrich
  • Publication number: 20200157978
    Abstract: A method for producing a copper-infiltrated valve seat ring and a valve seat ring are disclosed. The method includes introducing a copper powder and a functional material powder mixture into a joint cavity, simultaneously forming the copper powder and the functional material powder mixture into a green body comprising a functional section and a copper section in the joint cavity by the mold element, and sintering the green body formed in step b) to produce the valve seat ring where the copper section liquefies during the sintering and infiltrates pores present in the functional section.
    Type: Application
    Filed: November 15, 2019
    Publication date: May 21, 2020
    Inventors: Heiko Grueneberg, Heiko Heckendorn, Patrick Sutter, Klaus Wintrich
  • Publication number: 20200061703
    Abstract: A method for producing a powder-metallurgical product, in particular a bearing element or a motor component, is provided. According to the method, a metal powder, typically with a grain size between 2 ?m and 15 ?m, is melt-metallurgically produced and agglomerated into a powder mixture having a grain size smaller than 400 ?m by organic binders and waxes. Subsequently, the agglomerated powder mixture is formed into a green body typically by way of uniaxial pressing and the formed green body thermally debindered. Finally, the debindered green body is sintered typically at temperatures of 1000° C. to 1300° C. and the sintered body reworked into the powder-metallurgical product.
    Type: Application
    Filed: August 22, 2019
    Publication date: February 27, 2020
    Inventors: Heiko Heckendorn, Lilia Kurmanaeva, Patrick Sutter, Klaus Wintrich
  • Publication number: 20190381570
    Abstract: A method for producing a powder-metallurgical product may include providing a powder mixture, forming the powder mixture into a green body, and sintering the green body to form a resulting powder-metallurgical product. The powder mixture may include a first hard phase, a second hard phase, 0 to 1.8% by weight of graphite, 0 to 5% by weight each of cobalt, tri-iron phosphide, copper, bronze, phosphorous, sulphur, calcium fluoride and molybdenum, 0.1 to 1.8% by weight of a pressing aid and a flow improver, and a remaining proportion that is an iron-base powder. The first hard phase may include 52 to 78% by weight of molybdenum, 0 to 2% by weight of silicon, 0 to 1.5% by weight of copper, and a remaining weight proportion of iron and production-related contaminations. The second hard phase may include 0 to 0.8% by weight of manganese and less than 0.1% by weight of carbon.
    Type: Application
    Filed: June 12, 2019
    Publication date: December 19, 2019
    Inventors: Heiko Heckendorn, Roland Ruch, Patrick Sutter, Rene Suetterle, Klaus Wintrich
  • Patent number: 10207319
    Abstract: An insert part for a cast piston of an internal combustion engine may include a powder, such as a sintered powder material, containing at least iron or alloys thereof, and having a capacity for being infiltrated. The powder may contain particles having different grain sizes, and up to 4% by volume of the powder may include particles having a diameter smaller than 75 ?m.
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: February 19, 2019
    Assignee: Mahle International GmbH
    Inventors: Udo Rotmann, Roland Ruch, Patrick Sutter, Frank Winger
  • Publication number: 20170157672
    Abstract: A method for producing a porous shaped body may include providing a mixture of a powder including at least one of a metal, a metal alloy, and a ceramic, with a resin/activator mixture. The method may then include introducing the mixture by core shooting into a cavity formed in a forming tool, and solidifying the mixture in the forming tool to give a shaped body. The method may then include heating the shaped body to remove at least one of organic constituents and gases present in the shaped body. The method may further include resolidifying the shaped body by a sintering operation.
    Type: Application
    Filed: December 8, 2016
    Publication date: June 8, 2017
    Inventors: Roland Ruch, Roland Scholl, Patrick Sutter, Klaus Wintrich
  • Publication number: 20160175927
    Abstract: An insert part for a cast piston of an internal combustion engine may include a powder, such as a sintered powder material, containing at least iron or alloys thereof, and having a capacity for being infiltrated. The powder may contain particles having different grain sizes, and up to 4% by volume of the powder may include particles having a diameter smaller than 75 ?m.
    Type: Application
    Filed: July 28, 2014
    Publication date: June 23, 2016
    Inventors: Udo Rotmann, Roland Ruch, Patrick Sutter, Frank Winger
  • Patent number: D927194
    Type: Grant
    Filed: April 2, 2019
    Date of Patent: August 10, 2021
    Assignee: ESRO AG
    Inventor: Patrick Sutter
  • Patent number: D1021416
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: April 9, 2024
    Assignee: Esro AG
    Inventor: Patrick Sutter