Patents by Inventor Paul Butler-Smith

Paul Butler-Smith has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230126964
    Abstract: A method of making a cutting element for use on an earth-boring tool may include forming the cutting element including a cutting table formed from a superabrasive polycrystalline material. The method may further include polishing a cutting surface of the cutting table by pulsing a laser onto the cutting surface of the cutting table. The cutting element may include a superabrasive polycrystalline cutting table including a cutting surface substantially free of micro-anomalies in the superabrasive material.
    Type: Application
    Filed: October 24, 2022
    Publication date: April 27, 2023
    Inventors: Marc Bird, John A. Bomidi, Andrew Robertson, Nicholas J. Lyons, Amir Rabani, Paul Butler-Smith, Jair Leal
  • Patent number: 10933509
    Abstract: A rotary abrasive machining tool (101) is shown. The tool comprises a hub (103) having plurality of axially-oriented radial slots in the outer circumference thereof, and plurality of abrasive segments each of which is located in a respective slot in the hub and which form an abrading surface (102). The abrasive segments comprise a tab for location in a slot in the hub, and an abrading edge defining a plurality of abrasive elements.
    Type: Grant
    Filed: June 7, 2018
    Date of Patent: March 2, 2021
    Assignee: Rolls-Royce plc
    Inventors: Alessio Spampinato, Dragos A. Axinte, Donka Novovic, Paul Butler-Smith
  • Patent number: 10618120
    Abstract: A cutting tool comprises a tool body having a first end and a second end, and a longitudinal axis extending between the first end and the second end. The first end comprises two or more cutting portions, with each of the cutting portions comprising a cutting edge and a flank surface. Each cutting edge extends radially outwardly from a centre region of the first end to a perimetral edge of the first end, with the cutting edge being angled relative to the longitudinal axis. Each flank surface extends circumferentially from the cutting edge. Each of at least two of the two or more flank surfaces comprises an abrasive portion extending over at least a part of the respective flank surface and each abrasive portion comprises a plurality of abrasive features.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: April 14, 2020
    Assignee: ROLLS-ROYCE plc
    Inventors: Donka Novovic, Oriol Gavalda Diaz, Dragos A. Axinte, Paul Butler-Smith
  • Patent number: 10239184
    Abstract: A roller assembly for a rotary dresser comprise a plurality of axial segments which may be in the form of discs, each disc provided with an abrasive, radially outer surface. The discs are secured in axial alignment, each in a preconfigured rotational orientation. The disc assembly has a centrally arranged aperture for receiving a rotor shaft. The abrasive surface of the assembly can be accurately presented as an array of uniformly shaped abrasive units in a predefined pattern.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: March 26, 2019
    Assignee: ROLLS-ROYCE plc
    Inventors: Dragos Axinte, Donka Novovic, Paul Butler-Smith, Alessio Spampinato, Mark Daine
  • Publication number: 20180369925
    Abstract: A fluted drill comprises, in axial sequence, a body portion, and a cutting portion. The cutting portion comprises two or more cutting edges, with each cutting edge extending from a distal end of the cutting portion, along the cutting portion towards the body portion, to the body portion. Each cutting edge has a first rake angle at the distal end of the cutting portion, progressively increasing to a third rake angle at a proximal end of the cutting portion. Each cutting edge has a first uncut chip thickness at the distal end of the cutting portion, progressively decreasing to a third uncut chip thickness at the proximal end of the cutting portion.
    Type: Application
    Filed: April 24, 2018
    Publication date: December 27, 2018
    Applicant: ROLLS-ROYCE plc
    Inventors: Donka NOVOVIC, Dragos A. AXINTE, Paul BUTLER-SMITH, Oriol GAVALDA DIAZ
  • Publication number: 20180361540
    Abstract: A rotary abrasive machining tool (101) is shown. The tool comprises a hub (103) having plurality of axially-oriented radial slots in the outer circumference thereof, and plurality of abrasive segments each of which is located in a respective slot in the hub and which form an abrading surface (102). The abrasive segments comprise a tab for location in a slot in the hub, and an abrading edge defining a plurality of abrasive elements.
    Type: Application
    Filed: June 7, 2018
    Publication date: December 20, 2018
    Applicant: ROLLS-ROYCE plc
    Inventors: Alessio SPAMPINATO, Dragos A. AXINTE, Donka NOVOVIC, Paul BUTLER-SMITH
  • Publication number: 20180311748
    Abstract: A cutting tool comprises a tool body having a first end and a second end, and a longitudinal axis extending between the first end and the second end. The first end comprises two or more cutting portions, with each of the cutting portions comprising a cutting edge and a flank surface. Each cutting edge extends radially outwardly from a centre region of the first end to a perimetral edge of the first end, with the cutting edge being angled relative to the longitudinal axis. Each flank surface extends circumferentially from the cutting edge. Each of at least two of the two or more flank surfaces comprises an abrasive portion extending over at least a part of the respective flank surface and each abrasive portion comprises a plurality of abrasive features.
    Type: Application
    Filed: April 24, 2018
    Publication date: November 1, 2018
    Applicant: ROLLS-ROYCE plc
    Inventors: Donka NOVOVIC, Oriol GAVALDA DIAZ, Dragos A. AXINTE, Paul BUTLER-SMITH
  • Publication number: 20160271752
    Abstract: A roller assembly for a rotary dresser comprise a plurality of axial segments which may be in the form of discs, each disc provided with an abrasive, radially outer surface. The discs are secured in axial alignment, each in a preconfigured rotational orientation. The disc assembly has a centrally arranged aperture for receiving a rotor shaft. The abrasive surface of the assembly can be accurately presented as an array of uniformly shaped abrasive units in a predefined pattern.
    Type: Application
    Filed: February 26, 2016
    Publication date: September 22, 2016
    Applicant: ROLLS-ROYCE PLC
    Inventors: Dragos AXINTE, Donka NOVOVIC, Paul BUTLER-SMITH, Alessio SPAMPINATO, Mark DAINE
  • Patent number: 8999024
    Abstract: An abrasive element comprises a body of crystalline abrasive material. The body has an array of cutting elements formed of crystalline abrasive material which projects from a surface of the body. The shape, size and form of the projections is controlled in the production process. The body may be a natural or synthetic crystal. The body may be a film formed by deposition. The body may be diamond or cubic boron nitride. The body may be monocrystalline or polycrystalline. The projections may be aligned along a crystallographic plane or planes.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: April 7, 2015
    Assignee: The University of Nottingham
    Inventors: Dragos Axinte, Paul Butler-Smith, Mark Daine
  • Publication number: 20110289855
    Abstract: An abrasive element comprises a body of crystalline abrasive material. The body has an array of cutting elements formed of crystalline abrasive material which projects from a surface of the body. The shape, size and form of the projections is controlled in the production process. The body may be a natural or synthetic crystal. The body may be a film formed by deposition. The body may be diamond or cubic boron nitride. The body may be monocrystalline or polycrystalline. The projections may be aligned along a crystallographic plane or planes.
    Type: Application
    Filed: December 18, 2009
    Publication date: December 1, 2011
    Inventors: Dragos Axinte, Paul Butler-Smith, Mark Daine