Abstract: An image forming device includes a body having a top, a bottom, a front and a back. In one embodiment, a plurality of horizontally-aligned imaging units, each comprising a photoconductive member, transfer toner images to an intermediate transfer mechanism located below the plurality of imaging units. A pick mechanism may pick media sheets from a media input tray and feeds the media towards the front of the body. For duplex printing, the media sheets may travel along a duplex path that extends along the front of the body. In one embodiment, an access door at the front of the body pivots between a closed position and an open position. In the open position, a user may gain access to both media paths.

Abstract: The present application is directed to cleaner units and methods for removing waste toner from a transfer member within an image forming device. The device may include a blade that is positioned against the transfer member to remove the waste toner. The blade directs the waste toner into a cleaner house where the waste toner is removed. The cleaner unit is positioned within the image forming device to prevent contact with the media sheets moving along the media path. The cleaner unit may also be positioned to utilize existing elements to facilitate the removal of the waste toner from the transfer member.

Abstract: Multi-functional image forming devices that may include a base color laser printer comprising a front side, a back side, a top, and a bottom. The color laser printer may further include a media path, a laser printhead, and a plurality of image forming units. A scanning mechanism comprising a scan bed may be mounted on the top of the base color laser printer. In one embodiment, the media path includes a first section positioned within the base color laser printer and a second section that extends between the scanning mechanism and the top of the base color laser printer. In one embodiment, the scanning mechanism is pivotally mounted to the base color laser printer and movable to access the second section of the media path.

Abstract: The present invention provides a waste particulate toner collection container system for an image forming apparatus that includes a waste particulate toner spreading device movably disposed within the container in a reciprocating manner generally along its length, the device including a spine member having on a first end a first plurality of spaced apart raking tine members and on a second end a second plurality of spaced apart raking tine members disposed substantially transversely of the length of the spine member, and a crank arm attached at the first end of the spine member. A post disposed on an inner wall of the container supports the device at a point along the length of the spine member between the first and second pluralities of raking tine members, and a drive mechanism is operatively connected to the crank arm for imparting reciprocating movement to the device.

Abstract: An image forming device includes a body having a top, a bottom, a front and a back. In one embodiment, a plurality of horizontally-aligned imaging units, each comprising a photoconductive member, transfer toner images to an intermediate transfer mechanism located below the plurality of imaging units. A pick mechanism may pick media sheets from a media input tray and feeds the media towards the front of the body. For duplex printing, the media sheets may travel along a duplex path that extends along the front of the body. In one embodiment, an access door at the front of the body pivots between a closed position and an open position. In the open position, a user may gain access to both media paths.

Abstract: Embodiments of a pick mechanism for use in an image forming device. In one embodiment, a first mechanism individually moves each of the media sheets from a stack in the input area thereby gradually decreasing a height of the stack. The first mechanism applies a first force profile to the stack while individually moving each of the plurality of media sheets. As the media sheets are moved, the height of the stack gradually decreases from a first height to a second height. As the stack decreases below the second height, a second force profile is applied to the stack. The second force profile is different from the first profile. The first and second force profiles prevent slip as the media sheets are fed from the input area, and also prevent double sheet feeds.

Abstract: The present application is directed to devices and methods to position a developer member relative to a photoconductive member in an image forming device. One embodiment includes an elongated lift plate positioned in proximity to a photoconductive member. An elongated opening may be positioned within the lift plate. The opening may include a first section and a second section. The first section may be positioned farther from the photoconductive member than the second section. A positioning member may be positioned within the opening, and be operatively connected to the developer member. A hold down may bias the positioning member towards an edge of the opening. The lift plate may be longitudinally movable between a first position with the positioning member in the first section of the opening that positions the developer member away from the photoconductive member, and a second position with the positioning member in the second section that positions the developer member against the photoconductive member.

Abstract: The present application is directed to methods for determining the location and movement of a media sheet within an image forming device. In one embodiment, the media sheet is positioned within an input area of the device. A pick roller is rotated to move the sheet from the input area and into a media path. An encoder roller may be positioned in contact with the sheet to detect the actual movement of the sheet from the input area. A controller may determine the expected amount of movement based on the movement of the pick roller and compare this amount with an actual amount of movement based on the movement of the encoder roller.

Abstract: A method and device for controlling toner transfer during the formation of a toner image within an image forming device is described herein. One exemplary image forming device includes a toner reservoir that stores toner of a first color, a developer member that receives toner from the toner reservoir, a photoconductive member proximate the developer member that receives toner from the developer member, and a driver. While rotating the photoconductive member, the driver selectively rotates the developer member based on a color content of the image. For example, the driver does not rotate the developer member while rotating the photoconductive member when the toner image being formed lacks the first color. Alternatively, the driver lows the rotational speed of the developer member while rotating the photoconductive member when the toner image being formed lacks the first color.

Abstract: The present application is directed to image forming devices with option trays to introduce media into a media path. One embodiment include the image forming device having a body with a front, back, top, and bottom sides. The sides may form an interior space to contain an imaging unit. The imaging unit may include elements for producing toner images. A media path may extend in a substantially vertical orientation within the interior space. An integrated tray may be positioned at the bottom side of the body and include a first input tray and a manual feed inlet on the front side of the body. Each of first input tray and manual feed inlet form sections of the media path. An option tray may he operatively connected to the bottom side of the body, and may include a second input tray and a multi-purpose feeder. The option tray further lengthens the media path and provides additional avenues to introduce media sheets into the media path.

Abstract: The present application is directed to an imaging unit for an image forming device. In one embodiment, the imaging unit includes a frame that includes brace members that are connected together to form a central opening. The imaging unit may also include separate mounting locations positioned on the frame in a side-by-side orientation. Each of the mounting locations may be adapted to receive a imaging unit and position a PC member of the imaging unit. The frame may also include locating features to align the frame within the image forming device. Electrical contacts may be operatively connected to the frame. The electrical contacts may operatively connect with the image forming device to provide electrical communication to each of the plurality of imaging units.

Abstract: The present application is directed to cleaner units and methods for removing waste toner from a transfer member within an image forming device. The device may include a blade that is positioned against the transfer member to remove the waste toner. The blade directs the waste toner into a cleaner house where the waste toner is removed. The cleaner unit is positioned within the image forming device to prevent contact with the media sheets moving along the media path. The cleaner unit may also be positioned to utilize existing elements to facilitate the removal of the waste toner from the transfer member.

Abstract: The present application is directed to cartridges for use in image forming devices. In one embodiment, the toner cartridge includes a body with an enclosed interior to contain toner. An electrical connector with one or more electrical contacts may be positioned on a first side of the body. A handle may be mounted to a second side of the body opposite from the first side. The handle may be movable between an open orientation that extends outward from the body and a closed orientation positioned in proximity to the body. A biasing member may be operatively connected to the handle to force the handle towards the open orientation. When the cartridge is mounted in the image forming device, a lid on the image forming device may be closed which moves the handle to the closed orientation. In this orientation, the biasing member may exert a force directed towards the second side. In one embodiment, this force maintains the electrical connector engaged with a corresponding receptacle in the image forming device.

Abstract: The present application is directed to methods and devices for determining a media level in an input area within an image forming device. In one embodiment, a support section configured to hold a stack of media sheets is positioned in the image forming device. A pick mechanism is positioned to contact a top-most media sheet of the stack of media sheets in the support section. The pick mechanism may include a pick motor and a pick roller. A sensor roller may be positioned separate from the pick roller and in contact with the top-most media sheet. A controller may determine the media level based on a movement of the sensor roller after the top-most media sheet has moved to a predetermined location.

Abstract: A cleaning apparatus in a waste toner removal system of an image forming device includes a waste toner moving device that is movably mounted in a waste toner housing. The housing has an inlet where waste toner enters the housing. The toner moving device is movable between a first position and a second position to displace accumulated toner within the housing. The toner moving device is spring-biased toward the first position. A rotating actuator displaces the toner moving device from the first position to the second position to move the toner in the housing away from the inlet. The toner moving device is also self-cleaning via vibration and impact movements.

Abstract: A fuser latch system suitable for a customer replaceable fuser unit. Front holders include datum receivers on a base machine frame and datums on the fuser frame. Rear latches include retainers connected to the base machine frame, and axially translatable and rotatable shafts connected to the fuser frame. An end of the shaft is received in a retainer upon axial translation of the shaft, and locked in place upon rotation of the shaft. The rear latches bias the fuser frame for proper gear mesh and paper path alignment.

Abstract: A single-pass color electrophotographic printer includes four imaging stations, yellow, cyan, magenta, and black, on a generally linear path. A toned image in each toner color is developed on an image bearing member or photoconductive drum. A plurality of electrically biased first transfer rollers associated with each imaging station is operative to transfer the developed images from the photoconductive drum to an intermediate transfer member (ITM) belt that travels sequentially past the imaging stations along the generally linear path in a first transfer operation. The image on the ITM belt is transferred to media at a second transfer operation at which the ITM belt passes through a nip between a backup roller and a further electrically biased transfer roller. A servo operation is used to set the voltages on the transfer rollers. Rollers at the second transfer are positioned to direct media downwardly out of the nip to a media transport belt and to a fuser assembly.

Abstract: A developer reference system for a contact development process having machine frame mounted support rollers for the developer roll. Skew between the PC drum and the developer roll is reduced by referencing each to the same support structure. Rolling resistance of the developer roll support rollers is reduced by using thin diameter metal pins for mounting the support rollers.

Abstract: A single-pass color electrophotographic printer includes four imaging stations, yellow, cyan, magenta, and black, on a generally linear path. A toned image in each toner color is developed on an image bearing member or photoconductive drum. A plurality of electrically biased first transfer rollers associated with each imaging station is operative to transfer the developed images from the photoconductive drum to an intermediate transfer member (ITM) belt that travels sequentially past the imaging stations along the generally linear path in a first transfer operation. The image on the ITM belt is transferred to media at a second transfer operation at which the ITM belt passes through a nip between a backup roller and a further electrically biased transfer roller. A servo operation is used to set the voltages on the transfer rollers. Rollers at the second transfer are positioned to direct media downwardly out of the nip to a media transport belt and to a fuser assembly.

Abstract: An imaging apparatus includes a machine frame, a printhead housing containing a printhead for generating a laser beam, and a position sensing device. The position sensing device includes a position sensing device frame and a position sensor for sensing a position of the laser beam. The position sensing device frame is interposed between the machine frame and the printhead housing. Each of the machine frame, the printhead housing and the position sensing device frame include at least one reference feature that in combination accurately reference the position of the printhead housing to the machine frame.