Abstract: Disclosed herein is a once-through evaporator comprising an inlet manifold; one or more inlet headers in fluid communication with the inlet manifold; one or more tube stacks, where each tube stack comprises one or more inclined evaporator tubes; the one or more tube stacks being in fluid communication with the one or more inlet headers; where the inclined tubes are inclined at an angle of less than 90 degrees or greater than 90 degrees to a vertical; one or more outlet headers in fluid communication with one or more tube stacks; and an outlet manifold in fluid communication with the one or more outlet headers; and a baffle system comprising a plurality of baffles; the baffle system being disposed adjacent to a tube stack so that the baffle system contacts a tube.

Abstract: A combustion system is provided for an oxy-combustion furnace. The combustion system includes at least one windbox mountable on the oxy-combustion furnace and having at least one main firing location. At least one primary inlet is positioned in the at least one main firing location for conveying fuel and the first oxidant into the oxy-combustion furnace. At least one secondary inlet is positioned in the at least one main firing location for conveying the second oxidant into the oxy-combustion furnace. The at least one secondary inlet is angularly offset from the at least one primary inlet.

Abstract: A flow control grid includes a plurality of channel assemblies connected to one another. Each of the plurality of channel assemblies defines a flow straightening section and a flow turning section. The flow turning section has an arcuate segment and a first substantially flat segment. The first substantially flat segment is positioned in the flow straightening section. The arcuate segment extends outwardly from the flow straightening section.

Abstract: A combustion system is provided for an oxy-combustion furnace. The combustion system includes at least one windbox mountable on the oxy-combustion furnace and having at least one main firing location. At least one primary inlet is positioned in the at least one main firing location for conveying fuel and the first oxidant into the oxy-combustion furnace. At least one secondary inlet is positioned in the at least one main firing location for conveying the second oxidant into the oxy-combustion furnace. The at least one secondary inlet is angularly offset from the at least one primary inlet.

Abstract: A flow control grid includes a plurality of channel assemblies connected to one another. Each of the plurality of channel assemblies defines a flow straightening section and a flow turning section. The flow turning section has an arcuate segment and a first substantially flat segment. The first substantially flat segment is positioned in the flow straightening section. The arcuate segment extends outwardly from the flow straightening section.

Abstract: A pyrolysis heater has the inlet sections of the process coils grouped together and the outlet sections of these same process coils also grouped together. High heat liberation hearth burners are located adjacent to the inlet sections of the coils and lower heat liberation burners are located adjacent to the outlet sections. The secondary fuel tips of the burners are inclined toward the adjacent heater wall. The high heat liberation hearth burners adjacent to the inlet coils are arranged in spaced apart pairs with the secondary burner tips of each of the pair being inclined toward the other burner of the pair.

Abstract: A method of operating a pulverized coal-firing furnace so as to achieve no more than a predetermined variation in the instantaneous vertical velocities of the flow exiting a combustion chamber of the furnace is provided. The method includes, in one variation thereof, providing a series of lower compartments for introducing therethrough one of air, fuel, and air and fuel into the combustion chamber. At least one upper compartment is disposed above the topmost compartment of the series of lower compartments at a relative disposition to the topmost compartment in a spacing range between a contiguous disposition to a more spaced disposition which is no more than twice the average spacing between any given compartment and an adjacent compartment.

Abstract: A method of operating a pulverized coal-firing furnace is provided which includes injecting air from an upper compartment generally in opposition to a swirling fireball. The method also provides the step of sensing a temperature characteristic of one side of a convection pass of the furnace. The sensed value, in accordance with the method of the present invention, is then evaluated to determine if the sensed value of the temperature characteristic exceeds an allowable value. In response to a determination that the temperature characteristic exceeds the allowable value, the momentum of the air injected through the upper air compartment is changed. After the step of changing the momentum of the air injected through the upper air compartment, the temperature characteristic of the one convection pass location is sensed to obtain a post adjustment value of the temperature characteristic and compared to an allowable value.