Patents by Inventor Paul J. McConville

Paul J. McConville has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11718107
    Abstract: A printing system comprises a printhead to eject a print fluid to a deposition region. A movable support surface, such as a belt, is used to transport print media through the deposition region, with the print media being held against the movable support surface by vacuum suction through holes in the movable support surface. A media registration device loads print media onto the movable support surface and registers the print media to a location of the movable support surface. The movable support surface comprises no-suction-regions in which the vacuum suction through the movable support surface is prevented. The no-suction regions extend across the width of the movable support surface in a cross-process direction and are arranged at predetermined intervals along the process direction. The control system causes the media registration device to register each of the print media relative to a respective one of the no-suction-regions.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: August 8, 2023
    Assignee: Xerox Corporation
    Inventors: Chu-Heng Liu, Douglas K. Herrmann, Jason M. LeFevre, Paul J. McConville, Seemit Praharaj
  • Publication number: 20230241680
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a solid graphite application device that forms graphite interfaces between support structures and portions of the metal object supported by the support structures. The graphite forming the graphite interfaces are applied to support structures by operating an actuator to move the graphite application to a surface of the support structure and move a graphite member within the device against the surface of the support structure.
    Type: Application
    Filed: January 31, 2022
    Publication date: August 3, 2023
    Inventors: Joshua S. Hilton, Dinesh Krishna Kumar Jayabal, Paul J. McConville
  • Patent number: 11697296
    Abstract: A printing system comprises a print fluid deposition assembly, a media transport device, and an air flow control system. The print fluid deposition assembly comprises a carrier plate and a printhead arranged to eject a print fluid through an opening of the carrier plate to a deposition region. The media transport device comprises a movable support surface to transport a print medium along a process direction through the deposition region, the media transport device holding the print medium against the movable support surface by vacuum suction. The air flow control system is arranged to selectively flow air through the opening of the carrier plate between the carrier plate and the printhead based on a location of a print medium transported by the media transport device relative to the printhead.
    Type: Grant
    Filed: March 29, 2021
    Date of Patent: July 11, 2023
    Assignee: Xerox Corporation
    Inventors: Douglas K. Herrmann, Linn C. Hoover, Patrick Jun Howe, Joseph C. Sheflin, Robert Jian Zhang, John Patrick Baker, Brian M. Balthasar, Glenn Batchelor, Anthony Salvatore Condello, Ali R. Dergham, Timothy P. Foley, Richard A. Kalb, Peter John Knausdorf, Jason M. LeFevre, Jack T. Lestrange, Chu-Heng Liu, Paul J. McConville, Seemit Praharaj, Palghat S. Ramesh, Erwin Ruiz, Emmett James Spence, Rachel Lynn Tanchak, Kareem Tawil, Carlos M. Terrero, Megan Zielenski
  • Patent number: 11685150
    Abstract: A coefficient of friction (COF) sensor on a carrier roll surface wetted with fountain solution transferred from an imaging member measures COF of the wetted carrier roll surface in real-time, even between or during printing operations. The transferred fountain solution may be concentrated and/or chilled to solidify before the measurement. The measured COF is used in a feedback loop to actively control the fountain solution layer thickness by adjusting the volumetric feed rate of fountain solution added onto the imaging member surface during an imaging or other printing operation to reach a desired uniform thickness for the printing. This fountain solution monitoring system may be fully automated.
    Type: Grant
    Filed: June 25, 2021
    Date of Patent: June 27, 2023
    Assignee: Xerox Corporation
    Inventors: Seemit Praharaj, Chu-heng Liu, Paul J. McConville, Douglas K. Herrmann, Jason M. Lefevre
  • Publication number: 20230191487
    Abstract: A metal component is disclosed. The metal component has a first dimension greater than 5 mm, and a second dimension greater than 5 mm. The metal component may include where the alloy includes titanium, aluminum, vanadium, carbon, nitrogen, and oxygen. The alloy may include zirconium, titanium, copper, nickel, and beryllium. The metal component is not die-cast, melt-spun, or forged. An ejector and a method for jetting the metal component is also disclosed.
    Type: Application
    Filed: December 17, 2021
    Publication date: June 22, 2023
    Applicant: XEROX CORPORATION
    Inventors: Mariusz Tadeusz MIKA, Paul J. MCCONVILLE, Peter M. GULVIN, Colin G. FLETCHER, Daimon HELLER, Miranda MOSCHEL
  • Publication number: 20230173580
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a liquid silicate application system to apply liquid silicate to a surface of a build platform prior to manufacture of a metal object. The liquid silicate layer is permitted to air dry and then the platform is heated to its operational temperature range for formation of a metal object with melted metal drops ejected by the apparatus. The liquid silicate layer forms a glassy, brittle layer on which the metal object is formed. This brittle layer is removed relatively easily with the object after the object is manufactured and the build platform is permitted to cool. The silicate layer improves the wetting of the surfaces of build platforms made with non-wetting materials, such as oxidized steel, while also preventing metal-to-metal welds with wetting materials, such as tungsten or nickel.
    Type: Application
    Filed: December 2, 2021
    Publication date: June 8, 2023
    Inventors: Collin A. Ladd, Paul J. McConville, Mariusz Mika, Kareem Tawil
  • Publication number: 20230173585
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a magnetic field generator to form a magnetic field selectively about a nozzle from which melted metal drops are ejected. The drops ejected in the presence of the magnetic field have their velocities reduced from the initial velocity at which they are ejected. The reduced velocity increases the time in flight of the drops before they impact their landing areas. The increased travel time enables the melted metal drops to oxidize sufficiently that they bond less tightly than the drops ejected without passing through the magnetic field. Thus, the apparatus can form metal support structures that adhere less tightly to the part portions of the object so they can be more easily removed after printing of the object.
    Type: Application
    Filed: December 7, 2021
    Publication date: June 8, 2023
    Inventors: Douglas K. Herrmann, Chu-Heng Liu, Seemit Praharaj, Jason M. LeFevre, Paul J. McConville, Palghat S. Ramesh
  • Patent number: 11667136
    Abstract: A printing system comprises a printhead to eject a print fluid to a deposition region. Print media are held by vacuum suction against a movable support surface, which moves over a vacuum platen to transport the print media through the deposition region. The vacuum platen has platen holes through which the vacuum suction is communicated. Multiple vacuum plenums are provided to supply the vacuum suction to different groups of the platen holes. A first vacuum plenum is fluidically coupled to a first group of the platen holes located at least partially in the deposition region, and to a second group of platen holes located upstream of the first group. A second vacuum plenum is fluidically coupled to a third group of the platen holes comprising at least some platen holes located between the first and second groups of platen holes.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: June 6, 2023
    Assignee: Xerox Corporation
    Inventors: Douglas K. Herrmann, Jason M. LeFevre, Chu-Heng Liu, Paul J. McConville, Seemit Praharaj
  • Publication number: 20230150026
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is configured to eject melted metal drops from an ejector head at different velocities to form different portions of metal object layers with different measurable values of a same physical property. The different velocities are achieved by operating the ejector head with two different electrical voltages. The greater voltage that achieves the higher velocity is about 25% greater than the voltage used to achieve the lesser velocity. By operating the ejector head with the two different voltages different portions of the object can be formed with different physical property characteristics.
    Type: Application
    Filed: November 18, 2021
    Publication date: May 18, 2023
    Inventors: Joseph C. Sheflin, Chu-Heng Liu, Paul J. McConville, Peter Knausdorf, Alexander J. Fioravanti, Palghat S. Ramesh
  • Patent number: 11648784
    Abstract: A printing system comprises a print fluid deposition assembly, a media transport device, and an air flow control system. The print fluid deposition assembly comprises a printhead to eject a print fluid through an opening of a carrier plate to a deposition region. The media transport device holds a print medium against the movable support surface by vacuum suction and transports the print medium through the deposition region. The air flow control system comprises an air supply unit to selectively flow air through the opening based on a location of a print medium relative to the printhead. The air supply unit comprises an air guide structure comprising an air outlet portion extending into the opening of the carrier plate between the printhead and the carrier plate, the air outlet portion terminating in an end wall that is angled obliquely relative to the movable support surface towards a reverse-process direction.
    Type: Grant
    Filed: March 29, 2021
    Date of Patent: May 16, 2023
    Assignee: Xerox Corporation
    Inventors: Douglas K. Herrmann, Jason M. LeFevre, Chu-Heng Liu, Paul J. McConville, Seemit Praharaj
  • Patent number: 11642855
    Abstract: An additive manufacturing system has an extruder and a printhead module with a conveyor for moving between the extruder and the printhead module. The extruder is operated to form a support layer having microneedle protrusions. The conveyor moves the support layer having the microneedle protrusions to a position opposite the printhead module for sharpening of the microneedle protrusions and the application of a medicament to the sharpened microneedle protrusions.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: May 9, 2023
    Assignee: Xerox Corporation
    Inventors: Seemit Praharaj, Chu-Heng Liu, Douglas K. Herrmann, Jason M. LeFevre, Paul J. McConville
  • Patent number: 11613070
    Abstract: A method of manufacturing a three-dimensional object operates components in an additive manufacturing system with reference to quantifications identified for properties of different materials in a same layer. The method enables the layer to be formed with compensation for the differences in the quantifications of the properties of the two materials.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: March 28, 2023
    Assignee: Xerox Corporation
    Inventors: Jeffrey J. Folkins, Paul J. McConville, Anthony S. Condello
  • Publication number: 20230078762
    Abstract: A method of manufacturing a three-dimensional object operates components in an additive manufacturing system with reference to a difference between quantifications identified for different properties of at least two materials in a same layer. The method enables the layer to be formed with compensation for the differences in the quantifications of the properties of the two materials.
    Type: Application
    Filed: November 16, 2022
    Publication date: March 16, 2023
    Inventors: Jeffrey J. Folkins, Paul J. McConville, Anthony S. Condello
  • Publication number: 20230063103
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a movable directed energy source to melt hardened metal drops and form an oxidation layer. A metal support structure can be formed over the oxidation layer, an object feature can be formed over the oxidation layer, or both a metal support structure and an object feature can be formed over oxidation layers located at opposite sides of a metal support structure. The oxidation layers weakly attach the metal support structure to the object feature supported by the metal support structure so the support structure can be easily removed after manufacture of the object is complete.
    Type: Application
    Filed: August 26, 2021
    Publication date: March 2, 2023
    Inventors: Paul J. McConville, Douglas K. Herrmann, Seemit Praharaj, Jason M. LeFevre, Chu-Heng Liu
  • Patent number: 11577503
    Abstract: A drag force sensor on a fountain solution carrier roller surface measures drag force of a fountain solution layer on the fountain solution carrier roller surface in real-time during a printing operation. The measured drag force is used in a feedback loop to actively control the fountain solution layer thickness by adjusting the volumetric feed rate of fountain solution added onto the imaging member surface during a printing operation to reach a desired uniform thickness for the printing. This fountain solution monitoring system may be fully automated.
    Type: Grant
    Filed: February 17, 2021
    Date of Patent: February 14, 2023
    Assignee: Xerox Corporation
    Inventors: Jack T. Lestrange, Joseph C. Sheflin, Palghat S. Ramesh, Anthony S. Condello, Brian M. Balthasar, Seemit Praharaj, Chu-heng Liu, Paul J. Mcconville, Douglas K. Herrmann, Jason M. Lefevre
  • Publication number: 20230037539
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with two solid metal moving mechanisms that are independently operated to move two different metals into the receptacle of a vessel in a melted metal drop ejecting apparatus. The ejector is operated to form object features with melted metal drops of one of the two different metals and to form support features with melted metal drops of the other of the two different metals. The thermal expansion coefficients of the two metals are sufficiently different that the support features easily separate from the object features after the object and support features cool.
    Type: Application
    Filed: August 3, 2021
    Publication date: February 9, 2023
    Inventors: Seemit Praharaj, Douglas K. Herrmann, Thomas J. Wyble, Jason M. LeFevre, Chu-Heng Liu, Paul J. McConville
  • Patent number: 11565516
    Abstract: According to aspects of the embodiments, there is provided a method of measuring the amount of fountain solution employed in a digital offset lithography printing system. Fountain solution thickness is measured by using phase shifted monochromic light to produce optical path differences through the fountain solution film. The intensity of the reflected light through the fountain solution film is very sensitive due to the phase shifted light so interference fringes are easier to delineate and fountain solution thickness measurement more reliable.
    Type: Grant
    Filed: December 30, 2020
    Date of Patent: January 31, 2023
    Assignee: Xerox Corporation
    Inventors: Paul J. McConville, Chu-heng Liu, Jason M. LeFevre, Seemit Praharaj, Douglas K. Herrmann
  • Patent number: 11547771
    Abstract: An apparatus includes, among other components, a frame adapted to be connected to the exterior surface of a device that has a touchscreen. A retractable cover is operatively connected to the frame. The size of the retractable cover is equal to at least the size of the touchscreen, and the retractable cover is positioned to extend so as to cover the touchscreen. At least one ultraviolet light is also operatively connected to the frame. The ultraviolet light is positioned to direct ultraviolet lighting toward the touchscreen when the retractable cover extends to cover the touchscreen.
    Type: Grant
    Filed: February 17, 2021
    Date of Patent: January 10, 2023
    Assignee: Xerox Corporation
    Inventors: Seemit Praharaj, Douglas K. Herrmann, Chu-Heng Liu, Paul J. McConville, Jason M. LeFevre, Linn C. Hoover, David A. VanKouwenberg
  • Publication number: 20220410560
    Abstract: A coefficient of friction (COF) sensor on a carrier roll surface wetted with fountain solution transferred from an imaging member measures COF of the wetted carrier roll surface in real-time, even between or during printing operations. The transferred fountain solution may be concentrated and/or chilled to solidify before the measurement. The measured COF is used in a feedback loop to actively control the fountain solution layer thickness by adjusting the volumetric feed rate of fountain solution added onto the imaging member surface during an imaging or other printing operation to reach a desired uniform thickness for the printing. This fountain solution monitoring system may be fully automated.
    Type: Application
    Filed: June 25, 2021
    Publication date: December 29, 2022
    Inventors: Seemit PRAHARAJ, Chu-heng LIU, Paul J. MCCONVILLE, Douglas K. HERRMANN, Jason M. LEFEVRE
  • Publication number: 20220410302
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a vacuum system and a hold-down plate to secure a metal foil to the hold-down plate during manufacture of a metal object. The melted metal drops ejected by the apparatus to form the object bond to the metal foil to form the base layer of the object. When the vacuum system is deactivated after manufacture of the object is complete, the object and foil are removed from the apparatus intact and the foil not part of the base layer is trimmed from the object.
    Type: Application
    Filed: June 28, 2021
    Publication date: December 29, 2022
    Inventors: Jason M. LeFevre, Paul J. McConville, Douglas K. Herrmann, Chu-Heng Liu, Seemit Praharaj, Robert R. Reed