Abstract: The invention relates to an optical monitoring system (26) for monitoring operating conditions in a tuyere zone of a blast furnace. This system comprises a light deflecting device (40) with a peep sight (28) arranged in a first face (46) of the light deflecting device (40) and an optical sensor (30) arranged in a second face (48) of the light deflecting device (40). A light deflector (41) is arranged within the light deflecting device (40) for directing incident light from the tuyere zone towards the peep sight (28) and towards the optical sensor (30). The light deflecting device (40) comprises a housing (56) with a spherical body (60) rotatably arranged therein.

Abstract: A device for immobilising the spout on the ends of the trunnions, in a charging installation for a shaft furnace comprising a pivoting material distribution spout (1), the spout being connected to the supporting trunnions (2) by lugs (11) which engage in receptacles (21) formed in the trunnions and which are immobilised therein by pins (3) comprising at their end an eccentric nipple (31) engaging with a lug of the spout to hold the lug immobilised at the bottom of its receptacle, and locking means (4) for rotationally locking the pin.

Abstract: The invention relates to an optical monitoring system (26) for monitoring operating conditions in a tuyere zone of a blast furnace. This system comprises a light deflecting device (40) with a peep sight (28) arranged in a first face (46) of the light deflecting device (40) and an optical sensor (30) arranged in a second face (48) of the light deflecting device (40). A light deflector (41) is arranged within the light deflecting device (40) for directing incident light from the tuyere zone towards the peep sight (28) and towards the optical sensor (30). The light deflecting device (40) comprises a housing (56) with a spherical body (60) rotatably arranged therein.

Abstract: A device for cooling the supporting trunnions of a distribution spout of a charging installation of a shaft furnace, wherein the spout is mounted pivotably about a horizontal axis on a shell coaxial with the furnace and the spout is attached rotatably to the trunnions driven in rotation by a drive component. The trunnions are directly attached for rotation by their ends to output shafts of reduction gears and include internal cooling channels. The cooling device includes feed and return ducts for the cooling water circulating in the internal channels. The feed and return ducts are connected to the trunnions by connectors fixed to the cylindrical surface of the trunnions. The feed and return ducts are arranged to permit rotational displacement of the connectors about the pivot axis of the spout during pivoting of the spout, in particular by passing through oblong slots extending circumferentially in the wall of bearings supporting the driving reduction gears.

Abstract: The invention relates to a gearbox assembly (2) for a charging installation (1) of a metallurgical reactor, the assembly (2) comprising: a stationary casing (3) for housing a gear assembly, the casing (3) comprising a bottom section (3.3) with a central opening (9), and a rotor (4) mounted within the casing (3) for rotation about a first axis (A), which defines an axial direction, the rotor comprising a support (4) for the gear assembly, a lower section (4.1) of the support (4) being disposed within the central opening (9). In order to provide for a better protection of a gear assembly, the bottom section (3.3) comprises a first annular portion (7, 8) extending radially inwards to a first radius, and the lower section (4.1) has a second annular portion (10.1) extending radially outwards to a second radius that is greater than the first radius, said second annular portion (10.

Abstract: A device for immobilising the spout on the ends of the trunnions, in a charging installation for a shaft furnace comprising a pivoting material distribution spout (1), the spout being connected to the supporting trunnions (2) by lugs (11) which engage in receptacles (21) formed in the trunnions and which are immobilised therein by pins (3) comprising at their end an eccentric nipple (31) engaging with a lug of the spout to hold the lug immobilised at the bottom of its receptacle, and locking means (4) for rotationally locking the pin.

Abstract: The invention relates to a charging installation (1) of a metallurgical reactor, with a cooling assembly (4) disposed for cooling a reactor side of the charging installation (1). In order to facilitate the installation and maintenance of a heat protection shield in a charging installation of a metallurgical reactor, the cooling assembly (4) comprises a plurality of cooling panels (10), each cooling panel (10) comprising at least one coolant channel (12). The channel (12) is formed as a groove in the base plate (11), which groove is covered by a cover plate (13) mounted on the base plate (11).

Abstract: A spreading device (10) for the spreading of bulk material on a circular surface comprises a distribution plate (12) mounted about a central shaft (14); at least one radially extending slit (16) arranged in the distribution plate (12); and a scraper device (24) for spreading the bulk material over the length of the slit (16). The bulk material is preferably granular or powdered covering material to be deposited as an insulation layer on the top layer of a casting mold containing molten steel or metal. According to the present invention, a rectangular distribution trough (22) mounted on the distribution plate (12), the slit (16) being arranged within the distribution trough (22). Furthermore, a feed pipe (30) is arranged so as to feed bulk material into the distribution trough (22) onto an area corresponding to the rotational center (18) of the distribution plate. The slit (16) extends from the rotational center (18) of the distribution plate (12) to the edge (20) thereof.

Abstract: A hatch and valve arrangement for a charging installation for a shaft furnace, such as a blast furnace, said arrangement comprising a housing (1), inside which is located at least one hatch (21) and/or a valve (31), caused to pivot by an actuator (25, 35) located outside the housing and connected to the hatch or valve by a linking shaft guided in a bearing that is fixed with respect to the housing. The bearing (24, 34) and the actuator (25, 35) are mounted on a detachable door (26, 36) that seals an opening (13, 15) made in the wall of the housing (1) and whose dimensions are determined such that the hatch or the valve can be withdrawn transversely to the axis of the housing through said opening.

Abstract: A spreading device (10) for the spreading of bulk material on a circular surface comprises a distribution plate (12) mounted about a central shaft (14); at least one radially extending slit (16) arranged in the distribution plate (12); and a scraper device (24) for spreading the bulk material over the length of the slit (16). The bulk material is preferably granular or powdered covering material to be deposited as an insulation layer on the top layer of a casting mould containing molten steel or metal. According to the present invention, a rectangular distribution trough (22) mounted on the distribution plate (12), the slit (16) being arranged within the distribution trough (22). Furthermore, a feed pipe (30) is arranged so as to feed bulk material into the distribution trough (22) onto an area corresponding to the rotational centre (18) of the distribution plate. The slit (16) extends from the rotational centre (18) of the distribution plate (12) to the edge (20) thereof.

Abstract: The sealed connection system between a tuyere of a shaft furnace, such as a steelmaking blast furnace, and an air blast pipe, in which a tip of the blast pipe is pressed towards a rear end of the tuyere, being centered thereon while still retaining freedom of pivoting movement relative thereto, including an added annular blast pipe seat, placed between the tip of the blast pipe and tuyere and immobile relative to the tuyere, the blast pipe tip resting against a rear face of the seat and an immobile gasket being placed between the seat and the tuyere such that the seat rests in sealed manner against a rear face of the tuyere, and a sleeve arranged around the contact zone between the blast pipe tip and the seat, is connected in sealed manner to the seat and to the blast pipe.

Abstract: The invention relates to computer-implemented charging of a blast furnace equipped with an automated top-charging installation and stockhouse for batchwise charging. It proposes: obtaining a nominal charge dataset reflecting a nominal blast furnace charge and comprising plural charge material records, each charge material record comprising a material type and an associated nominal charge quantity; generating a graphical user interface comprising batch data fields for entering and displaying plural batch datasets for pre-configuring batches, each batch dataset comprising at least one batching record, each batching record comprising a material type and an associated batching proportion. According to the invention, the batching proportion associated to a material type in a batching record is used for predefining a ratio between the material quantity that is to be contained in a batch and the nominal charge quantity.

Abstract: The present invention proposes a gap-filler insert (20) for use with cooling plates (12, 12?) for a metallurgical furnace, the cooling plates (12, 12?) having a front face (14, 14?) directed towards the interior of the furnace, an opposite rear face (16, 16?) directed towards a furnace wall (10) of the furnace and four edge faces (18, 18?). In accordance with an aspect of the present invention, the gap-filler insert (20) comprises a metal front plate (24) with a front side (24) facing the interior of the furnace and anchoring means (28, 28?, 30, 30?, 32, 34) for mounting the front plate (24) between two neighboring cooling plates (12, 12?) in such a way that the front plate (24) extends between the edge faces (18, 18?) of both cooling plates (12, 12?), and that the front side (26) of the front plate (24) is flush with the front faces (14, 14?) of both cooling plates (12, 12?).

Abstract: There is provided a bustle pipe arrangement of a shaft furnace, in particular for feeding hot gas into the shaft furnace such as e.g. a blast furnace, wherein the bustle pipe arrangement comprises a circumferential bustle pipe arranged along the outer casing of the shaft furnace, at a certain distance therefrom. The arrangement further comprises a plurality of first support arms connecting the bustle pipe to the outer casing of the shaft furnace on a first level; and a plurality of second support arms connecting the bustle pipe to the outer casing of the shaft furnace on a second level, the first level being separate from the second level. The first and second support arms are configured to support the circumferential bustle pipe. First blow channels are arranged through the first support arms for fluidly connecting the bustle pipe to the interior of the shaft furnace.

Abstract: In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. Pre-determined valve characteristics for certain types of material are provided, each indicating the relation between flow rate and valve setting for one type of material. According to the invention, a specific valve characteristic is stored for each batch of charge material, each specific valve characteristic being bijectively associated to one batch and indicating the relation between flow rate and valve setting of the flow control valve specifically for the associated batch.

Abstract: Tuyere stock arrangement of a blast furnace includes a tuyere body configured for installation in a shaft furnace wall. The tuyere body includes a front face facing an interior of the shaft furnace and an opposite rear face and a tuyere channel extending between the rear and front faces (24). The stock arrangement includes a blowpipe between the rear face and a hot blast air supply system, the blowpipe having a front portion connecting to the tuyere body and an opposite rear portion connecting to the hot blast air supply system. A fuel injection lance is arranged through the tuyere body and feeds fuel into the shaft furnace. A gas injection lance feeds an oxidizing gas to the shaft furnace and is arranged in the rear portion of the blowpipe to feed oxidizing gas into a central portion of a stream of hot blast air fed through the blowpipe.

Abstract: The sealed connection system between a tuyere of a shaft furnace, such as a steelmaking blast furnace, and an air blast pipe, in which a tip of the blast pipe is pressed towards a rear end of the tuyere, being centred thereon while still retaining freedom of pivoting movement relative thereto, including an added annular blast pipe seat, placed between the tip of the blast pipe and tuyere and immobile relative to the tuyere, the blast pipe tip resting against a rear face of the seat and an immobile gasket being placed between the seat and the tuyere such that the seat rests in sealed manner against a rear face of the tuyere, and a sleeve arranged around the contact zone between the blast pipe tip and the seat, is connected in sealed manner to the seat and to the blast pipe.

Abstract: There is provided a bustle pipe arrangement of a shaft furnace that comprises a circumferential bustle pipe arranged along the outer casing of the shaft furnace, the bustle pipe being arranged at a certain distance from the outer casing. The arrangement further comprises a plurality of first arms connecting the bustle pipe to the outer casing of the shaft furnace on a first level; and a plurality of second arms connecting the bustle pipe to the outer casing of the shaft furnace on a second level, the first level being different from the second level. First and second blow channels are respectively arranged through the first and second arms for fluidly connecting the bustle pipe to the interior of the shaft furnace.

Abstract: A charging device for a shaft furnace comprises a main casing and at least one nozzle for introducing a clean gas into the casing. According to an important aspect of the invention, a controller is configured to adapt the supply (the flow rate) or pressure of clean gas in the main casing based on charging status information.

Abstract: A hatch and valve arrangement for a charging installation for a shaft furnace, such as a blast furnace, said arrangement comprising a housing (1), inside which is located at least one hatch (21) and/or a valve (31), caused to pivot by an actuator (25, 35) located outside the housing and connected to the hatch or valve by a linking shaft guided in a bearing that is fixed with respect to the housing. The bearing (24, 34) and the actuator (25, 35) are mounted on a detachable door (26, 36) that seals an opening (13, 15) made in the wall of the housing (1) and whose dimensions are determined such that the hatch or the valve can be withdrawn transversely to the axis of the housing through said opening.