Patents by Inventor Pekka Knuuttila

Pekka Knuuttila has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120088943
    Abstract: A method for preparing fuel components from crude tall oil. Feedstock containing tall oil including unsaturated fatty acids is introduced to a catalytic hydrodeoxygenation to convert unsaturated fatty acids, rosin acids and sterols to fuel components. Crude tall oil is purified in a purification by washing the crude tall oil with washing liquid and separating the purified crude tall oil from the washing liquid. The purified crude tall oil is introduced directly to the catalytic hydrodeoxygenation as a purified crude tall oil feedstock. An additional feedstock may be supplied to the catalytic hydrodeoxygenation.
    Type: Application
    Filed: February 26, 2010
    Publication date: April 12, 2012
    Applicant: UPM-KYMMENE CORPORATION
    Inventors: Pekka Knuuttila, Petri Kukkonen, Ulf Hotanen
  • Patent number: 8048290
    Abstract: The invention relates to a process for producing base oils, comprisings the steps where feedstock selected from ketones, aldehydes, alcohols, carboxylic acids, esters of carboxylic acids and anhydrides of carboxylic acids, alpha olefins, metal salts of carboxylic acids and corresponding sulphur compounds, corresponding nitrogen compounds and combinations thereof, is subjected to a condensation step and subsequently subjected to a combined hydrodefunctionalization and isomerization step.
    Type: Grant
    Filed: June 11, 2008
    Date of Patent: November 1, 2011
    Assignee: Neste Oil Oyj
    Inventors: Pekka Knuuttila, Eija Koivusalmi, Pekka Aalto, Rami Piilola
  • Publication number: 20110203277
    Abstract: The invention relates to producing liquid hydro carbonaceous product (1) from solid biomass (2). In the invention solid biomass (2) is gasified in a gasifier (6) to produce raw synthesis gas (3). The raw synthesis gas (3) is conditioned to purify the raw synthesis gas (3) to obtain purified synthesis gas (4), the conditioning comprising lowering the temperature of the raw synthesis gas (3) in a cooler (19) producing saturated steam (51). Then the purified gas (4) is subjected to a Fischer-Tropsch synthesis in a Fischer-Tropsch reactor (5) to produce liquid hydro carbonaceous product (1). In the invention the saturated steam (51) produced by the cooler (19) is further superheated in a superheating boiler (50) for producing superheated steam (52).
    Type: Application
    Filed: October 30, 2009
    Publication date: August 25, 2011
    Applicant: UPM-KYMMENE CORPORATION
    Inventors: Petri Kukkonen, Pekka Knuuttila, Pekka Jokela
  • Publication number: 20110155631
    Abstract: The present invention relates to an integrated process for producing diesel fuel or fuel additive from biological material by producing paraffins by a Fischer-Tropsch reaction on one hand and by a catalytic hydrodeoxygenation of bio oils and fats on the other hand. Two hydrocarbon streams, which both comprises predominately hydrocarbons of a certain chain length are treated separately and finally combined and distilled together. The invention also relates to the use of by-products of the wood-processing industry for producing diesel fuel and to a method for narrowing the chain length distribution of Fischer-Tropsch derived diesel fuel. The invention provides a high-quality middle distillate fraction from various biological sources and most preferably from by-products of the wood-processing industry.
    Type: Application
    Filed: October 31, 2008
    Publication date: June 30, 2011
    Inventors: Pekka Knuuttila, Petri Kukkogen
  • Publication number: 20100317903
    Abstract: The present invention relates to an integrated process for producing diesel fuel or fuel additive from biological material by producing paraffins by a Fischer-Tropsch reaction on one hand and by a catalytic hydrodeoxygenation of bio oils and fats on the other hand. The two hydrocarbon streams are combined and distilled together. The invention also relates to the use of lignocellulosic material, such as by-products of the wood-processing industry for producing diesel fuel and to a method for narrowing the chain length distribution of Fischer-Tropsch derived diesel fuel. The invention provides a high-quality middle distillate fraction from various biological sources and most preferably from by-products of the wood-processing industry. The invention also relates to equipment for producing fuel form biological material, which comprises a hydrodeoxygenation reactor (3) for hydrocarbons, a cracking/isomerization reactor (11) for FT paraffins and a separation unit (12) for the combined hydrocarbons.
    Type: Application
    Filed: October 31, 2008
    Publication date: December 16, 2010
    Applicant: Upm-Kymmene OYJ
    Inventor: Pekka Knuuttila
  • Publication number: 20100317749
    Abstract: Treatment of waste water from a biomass-to-liquid process, said process comprising producing synthesis gas from biomass and conversion of said synthesis gas into liquid hydrocarbons by a Fisher-Tropsch process. The waste waters obtained are purified in common with waste waters from another industrial process to which said biomass-to- liquid process is integrated, such as in forestry, power and/or heat generation, waste incineration or a process in a metal-, petrochemical and/or oil refining industry. The biomass-to-liquid. process and said another industrial process may have a common feed water process unit, a common cooling water process unit and a common waste water treatment unit. The waste water treatment process may comprise a biological purification process and said Fischer-Tropsch process may utilize a cobalt catalyst.
    Type: Application
    Filed: July 18, 2008
    Publication date: December 16, 2010
    Inventors: Petri Kukkonen, Pekka Knuuttila, Pekka Jokela
  • Publication number: 20100317905
    Abstract: The invention relates to the use of biomethanol from the pulp industry in the production of biohydrogen. The preferred biomethanol comprises purified biomethanol derived from black liquor. The invention also relates to a process for the production of biohydrogen from crude biomethanol recovered from black liquor and to a process for producing hydrocarbon biofuel using such biohydrogen as a hydrogen source. The invention further relates to a biofuel production facility for producing fuel from biohydrogen and biohydrocarbon, and to biofuel so produced. The invention makes it possible to produce a biofuel, wherein 100% of the raw material stems from non-fossil sources.
    Type: Application
    Filed: October 29, 2008
    Publication date: December 16, 2010
    Applicant: UPM-KYMMENE OYJ
    Inventors: Petri Kukkonen, Pekka Knuuttila, Pekka Jokela
  • Publication number: 20100305220
    Abstract: The invention relates to a method and apparatus for producing liquid hydro carbonaceous product (1) such as biofuel from solid biomass (2). The method comprises a gasifying step for gasifying solid biomass (2) in a gasifier (6) to produce raw synthesis gas (3), conditioning of the raw synthesis gas (3) to purify the raw synthesis gas (3) to obtain purified synthesis gas (4) having a molar ratio of hydrogen to carbon monoxide between 2.5 to 1 and 0.5 to 1, preferably to between 2.1 to 1 and 1.8 to 1, more preferably about 2 to 1, and subjecting purified synthesis gas (4) to a Fischer-Tropsch synthesis in a Fischer-Tropsch reactor (5) to produce liquid hydro carbonaceous product (1).
    Type: Application
    Filed: July 18, 2008
    Publication date: December 2, 2010
    Applicant: Upmkymmene Oyj
    Inventors: Petri Kukkonen, Pekka Knuuttila, Pekka Jokela
  • Publication number: 20100280137
    Abstract: The invention relates to a method and apparatus for producing synthesis gas (7) from biomass (2). The method comprises a step for producing raw product gas (3), and a purifying step comprising several processing steps performed in gas processing means (10, 12, 13, 14) for converting the raw product gas (3) to synthesis gas (7). One processing step is a carbon dioxide removal step for separating carbon dioxide from the stream of raw product gas (3) in a gas processing means comprising a gas purificator (10). The method comprises a step for feeding a stream of the carbon dioxide (9) from the gas purificator (10) to at least one part of the apparatus, said at least one part of the apparatus being selected from: the biomass supply system (4), the gasifier (6) and at least one of the gas processing means (10, 12, 13, 14).
    Type: Application
    Filed: July 18, 2008
    Publication date: November 4, 2010
    Applicant: UPMKYMMENE CORPORATION
    Inventors: Petri Kukkonen, Pekka Knuuttila, Pekka Jokela
  • Publication number: 20090014354
    Abstract: The invention relates to a process for producing base oils, comprisings the steps where feedstock selected from ketones, aldehydes, alcohols, carboxylic acids, esters of carboxylic acids and anhydrides of carboxylic acids, alpha olefins, metal salts of carboxylic acids and corresponding sulphur compounds, corresponding nitrogen compounds and combinations thereof, is subjected to a condensation step and subsequently subjected to a combined hydrodefunctionalization and isomerization step.
    Type: Application
    Filed: June 11, 2008
    Publication date: January 15, 2009
    Applicant: Neste Oil Oyj
    Inventors: Pekka Knuuttila, Eija Koivusalmi, Pekka Aalto, Rami Piilola
  • Publication number: 20040108251
    Abstract: A method for processing carbonaceous material in a reactor. Carbonaceous material, such as sawdust, plant residues from forestry or agricultural processes, municipal solid waste and refuse derived fuel, is fed into the riser section (10) of a reactor (10-15) in which it is contacted with inorganic particulate material and reactor walls at an elevated temperature essentially in the absence of oxygen in order to convert the carbonaceous material at least mainly into gaseous processed products, whereby a gas phase is obtained, containing fluidization gas and processed products. According to the invention a dense suspension is formed into the riser space (10) of the reactor, containing based on the particle number 7×108 to 3×1011 particles/m3 (about 2×107-1×1010 particles/ft3), and the mass ratio between the particulate matter bringing heat into the reactor and the carbonaceous material is in the range of 1:1 to 10:1.
    Type: Application
    Filed: October 10, 2003
    Publication date: June 10, 2004
    Inventors: Steven Gust, Jukka-Pekka Nieminen, Jyrki Hiltunen, Pekka Knuuttila, Marko Fabritius, Pekka Jokela, Jatta Partanen
  • Patent number: 6534431
    Abstract: The invention relates to a process and to an apparatus for preparing a heterogeneous catalyst having at least one catalytically active species bound to the surface of a support material. According to the process, the surface of the support is first pretreated. A catalyst reagent containing the catalytically active species or its precursor is vaporized and the vapor is routed into a reaction chamber where it is brought to interact with the support material. The catalyst reagent not bound to the support is withdrawn from the reaction chamber in gaseous form. If necessary, the species bound to the support is posttreated in order to convert it into a catalytically active form. According to the invention, the amount of catalyst reagent brought into the reaction chamber is at least equal to, preferably in excess of the number of available binding sites on the surface.
    Type: Grant
    Filed: June 24, 1997
    Date of Patent: March 18, 2003
    Assignee: Fortum Oil and Gas Oy
    Inventors: Tuomo Suntola, Eeva-Liisa Lakomaa, Hilkka Knuuttila, Pekka Knuuttila, Outi Krause, Sven Lindfors
  • Patent number: 6500780
    Abstract: The present invention concerns a method for preparing heterogeneous catalysts. According to the method, preparation is carried out under such process conditions in which the bonding of compounds from the gas phase onto the surface of a support material is primarily determined by the properties of the support surface. The constituents contained in the reagent are then selectively bonded to the bonding sites of the support material surface, thus forming stable surface bonds. According to the invention, the number of surface-bond sites available for preparing a stable product with surface bonds is controlled by varying the reaction temperature and/or selecting a suitable reagent. The invention makes it possible to control the metal content of the end product at a predetermined level.
    Type: Grant
    Filed: April 14, 1997
    Date of Patent: December 31, 2002
    Assignee: Neste Oy
    Inventors: Tuomo Suntola, Suvi Haukka, Arla Kytökivi, Eeva-Liisa Lakomaa, Marina Lindblad, Jukka Hietala, Harri Hokkanen, Hilkka Knuuttila, Pekka Knuuttila, Outi Krause, Lars Peter Lindfors
  • Patent number: 5372982
    Abstract: The present invention concerns a heterogeneous catalyst particularly suited to the metathetic reactions of olefins in liquid or gas phase. Such a catalyst generally includes catalytically active species of tungsten on an inorganic support. The catalyst in accordance with the invention is prepared by vaporizing a precursor of tungsten, such as tungsten oxychloride or hexachloride and then routing the vapor of the tungsten-containing reagent into a reaction space, where the vapor is brought to interaction with the support material at approximately 160.degree. to 500.degree. C. The vapor pressure of the tungsten-containing reagent is kept sufficiently high, and the duration of interaction with the support sufficiently long, to keep the amount of the reagent at least equal to the number of available bonding sites of the support, whereby the bonding of the tungsten-containing reagent to the support surface is determined by the surface properties of the support.
    Type: Grant
    Filed: July 16, 1992
    Date of Patent: December 13, 1994
    Assignee: Neste Oy
    Inventors: Jukka Hietala, Pekka Knuuttila, Arla Kytokivi
  • Patent number: 5296437
    Abstract: The invention relates to a catalyst to be utilized in the metathesis reactions of olefines, the catalyst comprising an after-treated tungsten complex containing diol ligands and hydrocarbon ligands, which are benzenes substituted with a lower alkyl group. The invention also relates to a method for preparing a heterogenous catalyst to be used in the metathesis reaction of olefines as well as to a metathesis process for the conversion of olefines.
    Type: Grant
    Filed: July 16, 1992
    Date of Patent: March 22, 1994
    Assignee: Neste OY
    Inventors: Jukka Hietala, Pekka Knuuttila, Markku Leskela, Reijo Sillanpaa, Ari Lehtonen
  • Patent number: 5250276
    Abstract: A method for preparing anhydrous ferric chloride from a hydrous solution containing ferric chloride that contains organic substances and/or ferrous chloride. In the method, water is removed from a ferric-chloride water solution or a solution, in which at least a portion of the ferrous chloride has been converted by oxidation into ferric chloride, by drying in an atmosphere containing hydrochloric acid. The anhydrous ferric chloride is refined by sublimating it into gas phase in a chlorine-containing atmosphere and by subliming it into a pure crystalline ferric chloride.
    Type: Grant
    Filed: December 20, 1991
    Date of Patent: October 5, 1993
    Assignees: Neste Oy, Kemira Oy
    Inventors: Pekka Knuuttila, Simo Jokinen, Vesa-Pekka Judin, Juhatuomas Vuorisalo, Simo Salanne
  • Patent number: 5183796
    Abstract: The present invention concerns a heterogenic catalyst suited to the metathesis reactions of hydrocarbons in particular. Such a catalyst includes an inorganic oxide support, typically consisting of .gamma.-alumina, having rhenium oxide absorbed onto its surface. The catalyst in accordance with the invention is prepared by vapourizing a precursor of rhenium, preferably rhenium heptoxide, preferably at a temperature of at least 160.degree. C., and routing the vapour into a reaction chamber where they are brought to interaction with the support material. The temperature of the support material is kept above the condensation temperature of the vapour and simultaneously sufficiently high so as to attain the thermal activation energy level necessary for the generation of bonds between the rhenium oxide and the support material. According to the invention, the process is carried out preferredly within a temperature range of approx. 160.degree. . . . 500.degree. C.
    Type: Grant
    Filed: January 16, 1991
    Date of Patent: February 2, 1993
    Assignee: Neste Oy
    Inventors: Pekka Knuuttila, Eeva-Liisa Lakomaa
  • Patent number: 5177291
    Abstract: A metathesis process of the conversion of olefines, in which at least one olefine is brought into contact with a solid catalyst system comprising on a solid silica carrier 0.1-40% by weight of a tungsten compound under reaction conditions such that the catalyst system converts the olefine into olefines having a different molecular weight. In the process a magnesium oxide or titanium oxide containing co-gel prepared by means of a co-gelling system is used as the silica carrier.
    Type: Grant
    Filed: November 26, 1991
    Date of Patent: January 5, 1993
    Assignee: Neste Oy
    Inventors: Pekka Knuuttila, Jukka Hietala, Anja Linna
  • Patent number: 4952546
    Abstract: The object of the invention is a catalyst system for selective alkylation of toluene with propylene. The catalyst system contains metallic sodium on a K.sub.2 CO.sub.3 carrier and transition metal oxide, which advantageously is CeO.sub.2, Dy.sub.2 O.sub.3 or Fe.sub.2 O.sub.3, as promoter. The invention also concerns a procedure for selective alkylation of toluene with propylene in the presence of a catalyst system.
    Type: Grant
    Filed: August 11, 1988
    Date of Patent: August 28, 1990
    Assignee: Neste Oy
    Inventors: Pekka Knuuttila, Erkki Halme, Leila Lahtinen, Salme Koskimies
  • Patent number: 4916100
    Abstract: The object of the invention is a catalyst system for selective alkylation of toluene with propylene. The catalyst system contains metallic sodium which has been thermally decomposed from sodium azide (NaN.sub.3) or sodium oxide (Na.sub.2 O) onto the surface of solid K.sub.2 CO.sub.3. The invention further concerns a procedure for preparing this catalyst system and a procedure for selectively alkylating toluene with propylene in the presence of a catalyst system.
    Type: Grant
    Filed: August 11, 1988
    Date of Patent: April 10, 1990
    Assignee: Neste Oy
    Inventors: Pekka Knuuttila, Aila Ali-Hokka