Patents by Inventor Pekka Lehtonen
Pekka Lehtonen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240003534Abstract: A method for heating a heat exchange medium in a fluidized bed boiler (100), the method comprising burning first fuel (165) in a first furnace (162) of the fluidized bed boiler (100) to produce first flue gas (163); recovering heat from the first flue gas (163) to a heat exchange medium using a first heat exchanger (310); conveying the heat exchange medium from the first heat exchanger (310) to a second heat exchanger (320), of which at least a part is arranged in contact with a fluidized bed of the fluidized bed boiler (100); burning second fuel (175) in a second furnace (172) of the fluidized bed boiler (100) to produce second flue gas (173); conveying the heat exchange medium from the second heat exchanger (320) to a third heat exchanger (330); and recovering heat from the second flue gas (173) to the heat exchange medium using the third heat exchanger (330). A fluidized bed boiler (100) for performing the method.Type: ApplicationFiled: November 2, 2021Publication date: January 4, 2024Inventors: Juha HILJANEN, Pekka LEHTONEN, Pertti TAPIAINEN, Mikko VARONEN
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Patent number: 11835298Abstract: A heat exchanger (10) suitable for recovering heat from bed material of a fluidized bed boiler (1). The heat exchanger (10) comprises first and second heat exchanger tubes (810, 820) and first and second feeding chambers (310, 320) configured to supply bed material to the first and second heat exchanger tubes (810, 820), respectively. The first heat exchanger tubes (810) are arranged on a first side of a plane (P) that intersects the first feeding chamber (310) and the second heat exchanger tubes (820) are arranged on a second side of the plane (P). The first feeding chamber (310) is configured to supply bed material to the second feeding chamber (320).Type: GrantFiled: March 25, 2022Date of Patent: December 5, 2023Assignee: VALMET TECHNOLOGIES OYInventor: Pekka Lehtonen
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Patent number: 11603989Abstract: A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.Type: GrantFiled: December 12, 2018Date of Patent: March 14, 2023Assignee: VALMET TECHNOLOGIES OYInventors: Pekka Lehtonen, Tero Heino
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Publication number: 20220325961Abstract: A heat exchanger (10) suitable for recovering heat from bed material of a fluidized bed boiler (1). The heat exchanger (10) comprises first and second heat exchanger tubes (810, 820) and first and second feeding chambers (310, 320) configured to supply bed material to the first and second heat exchanger tubes (810, 820), respectively. The first heat exchanger tubes (810) are arranged on a first side of a plane (P) that intersects the first feeding chamber (310) and the second heat exchanger tubes (820) are arranged on a second side of the plane (P). The first feeding chamber (310) is configured to supply bed material to the second feeding chamber (320).Type: ApplicationFiled: March 25, 2022Publication date: October 13, 2022Inventor: Pekka LEHTONEN
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Publication number: 20210372610Abstract: A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.Type: ApplicationFiled: December 12, 2018Publication date: December 2, 2021Inventors: Pekka LEHTONEN, Tero HEINO
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Patent number: 10890323Abstract: A circulating fluidized bed boiler is described, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises walls limiting an interior of the loopseal heat exchanger, a first particle outlet for letting out particulate material from the loopseal heat exchanger, an inlet for receiving bed material, heat exchanger tubes arranged in the interior of the loopseal heat exchanger, and a first ash removal channel configured to let out ash from the loopseal heat exchanger. An ash cooler is configured to receive ash from the first ash removal channel. In the loopseal heat exchanger the first ash removal channel is arranged at a lower level than the first particle outlet.Type: GrantFiled: November 1, 2016Date of Patent: January 12, 2021Assignee: Valmet Technologies OyInventor: Pekka Lehtonen
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Publication number: 20190249866Abstract: A circulating fluidized bed boiler is described, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises walls limiting an interior of the loopseal heat exchanger, a first particle outlet for letting out particulate material from the loopseal heat exchanger, an inlet for receiving bed material, heat exchanger tubes arranged in the interior of the loopseal heat exchanger, and a first ash removal channel configured to let out ash from the loopseal heat exchanger. An ash cooler is configured to receive ash from the first ash removal channel. In the loopseal heat exchanger the first ash removal channel is arranged at a lower level than the first particle outlet.Type: ApplicationFiled: November 1, 2016Publication date: August 15, 2019Inventor: Pekka Lehtonen
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Publication number: 20120237883Abstract: A method of feeding at least one of light, fine, volatile and moist fuel into a furnace of a circulating fluidized bed boiler. Fuel is introduced into the furnace and is combusted in the presence of a fluidized bed material to form flue gases. The fluidized bed material is circulated both inside the furnace in an internal circulation in which bed material returns along walls of the furnace down to the bottom of the furnace, and outside the furnace in an external circulation that includes at least a solids separator arranged in flow communication with the furnace. Bed material is separated from the flue gases in the separator. The flue gases are removed from the separator for further treatment. The separated bed material is returned to the furnace.Type: ApplicationFiled: October 29, 2010Publication date: September 20, 2012Applicant: FOSTER WHEELER ENERGIA OYInventors: Marcin Klajny, Kari Kauppinen, Pertti Kinnunen, Jouni Miettinen, Kari Myöhänen, Pekka Lehtonen
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Patent number: 8182172Abstract: Feeder hopper for a movable mineral material processing device, whose walls are arranged to be turned upward to a working position, and which are locked into said working position. To lock the walls, there is at least one locking means in connection with them, said locking means containing at least a locking member and transfer means. According to the method the locking member is transferred to the locking position with the transfer means.Type: GrantFiled: December 22, 2010Date of Patent: May 22, 2012Assignee: Metso Minerals Inc.Inventors: Markku Viitasalo, Tero Majuri, Saku Vuorela, Pasi Kojo, Pekka Lehtonen
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Publication number: 20110089717Abstract: Feeder hopper for a movable mineral material processing device, whose walls are arranged to be turned upward to a working position, and which are locked into said working position. To lock the walls, there is at least one locking means in connection with them, said locking means containing at least a locking member and transfer means. According to the method the locking member is transferred to the locking position with the transfer means.Type: ApplicationFiled: December 22, 2010Publication date: April 21, 2011Applicant: METSO MINERALS INC.Inventors: Markku Viitasalo, Tero Majuri, Saku Vuorela, Pasi Kojo, Pekka Lehtonen
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Publication number: 20090263194Abstract: Feeder hopper for a movable mineral material processing device, whose walls are arranged to be turned upward to a working position, and which are locked into said working position. To lock the walls, there is at least one locking means in connection with them, said locking means containing at least a locking member and transfer means. According to the method the locking member is transferred to the locking position with the transfer means.Type: ApplicationFiled: June 26, 2009Publication date: October 22, 2009Applicant: METSO MINERALS INC,Inventors: Markku Viitasalo, Tero Majuri, Saku Vuorela, Pasi Kojo, Pekka Lehtonen
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Patent number: 7568858Abstract: Feeder hopper for a movable mineral material processing device, whose walls are arranged to be turned upward to a working position, and which are locked into said working position. To lock the walls, there is at least one locking means in connection with them, said locking means containing at least a locking member and transfer means. According to the method the locking member is transferred to the locking position with the transfer means.Type: GrantFiled: July 7, 2005Date of Patent: August 4, 2009Assignee: Metso Minerals Inc.Inventors: Markku Viitasalo, Tero Majuri, Saku Vuorela, Pasi Kojo, Pekka Lehtonen
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Publication number: 20080056963Abstract: A nozzle arrangement for a fluidized bed gasifier or combustor. The nozzle arrangement includes a nozzle piece attached to a nozzle tube for forming one entity with the nozzle tube, which nozzle piece includes a nozzle chamber and a horizontally extending nozzle channel ending to a blow opening of the nozzle. The nozzle chamber and nozzle channel are limited from above by a lid. The nozzle arrangement further includes a protecting cover attached outside the lid for minimizing cooling of the outer surface of the nozzle piece due to fluidizing gas blown through the nozzle into the fluidized bed gasifier or combustor.Type: ApplicationFiled: April 4, 2005Publication date: March 6, 2008Applicant: FOSTER WHEELER ENERGIA OYInventor: Pekka Lehtonen
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Publication number: 20070266915Abstract: A fluidized bed boiler, which comprises at least a furnace defined by walls, a grate and a roof, as well as a bed ash cooler. In addition, the fluidized bed boiler comprises at least a primarily vertical partition wall between the grate and the roof, and at least one of the walls of the bed ash cooler is formed of a part of the partition wall.Type: ApplicationFiled: May 18, 2007Publication date: November 22, 2007Applicant: Metso Power OyInventors: Markku Roppo, Pekka Lehtonen, Tero Luomaharju
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Patent number: 7240639Abstract: A fluidized bed reactor, comprising a furnace, a heat exchange chamber, a substantially vertical discharge channel connected to the lower part of the heat exchange chamber for removing particulate material from the heat exchange chamber to the furnace, and a substantially vertical auxiliary channel for transferring particulate material from the heat exchange chamber to the furnace and from the furnace to the heat exchange chamber, the lower part of said auxiliary channel being provided with nozzles for fluidizing gas and with a flow conduit for connecting said auxiliary channel to the furnace and a flow conduit in the upper part for connecting said auxiliary channel to said heat exchange chamber. The furnace, heat exchange chamber, discharge channel and auxiliary channel preferably form an integrated structure having the discharge channel and the auxiliary channel adjacently arranged between the furnace and the heat exchange chamber.Type: GrantFiled: April 14, 2004Date of Patent: July 10, 2007Assignee: Foster Wheeler Energia OyInventors: Timo Hyppänen, Kari V. O. Kauppinen, Pekka Lehtonen, Harri Vilokki, Kimmo Väliaho
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Publication number: 20070022924Abstract: A fluidized bed reactor, comprising a furnace, a heat exchange chamber, a substantially vertical discharge channel connected to the lower part of the heat exchange chamber for removing particulate material from the heat exchange chamber to the furnace, and a substantially vertical auxiliary channel for transferring particulate material from the heat exchange chamber to the furnace and from the furnace to the heat exchange chamber, the lower part of said auxiliary channel being provided with nozzles for fluidizing gas and with a flow conduit for connecting said auxiliary channel to the furnace and a flow conduit in the upper part for connecting said auxiliary channel to said heat exchange chamber. The furnace, heat exchange chamber, discharge channel and auxiliary channel preferably form an integrated structure having the discharge channel and the auxiliary channel adjacently arranged between the furnace and the heat exchange chamber.Type: ApplicationFiled: April 14, 2004Publication date: February 1, 2007Applicant: Foster Wheeler Energia OYInventors: Timo Hyppanen, Kari Kauppinen, Pekka Lehtonen, Harri Vilokki, Kimmo Valiaho
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Patent number: 6994497Abstract: An apparatus for pneumatically conveying particulate material containing reaction products of a high pressure reactor from a supply vessel at a pressure of at least two bar to a receiving vessel at a considerably lower pressure. The apparatus includes a conveyor line attached to the supply vessel, a collecting vessel between the conveyor line and the receiving vessel, the collecting vessel including (i) a discharge conduit for the carrier gas, (ii) a device for controlling the discharge velocity of the carrier gas from the collecting vessel, and (iii) a device for controlling the pressure of the material collected in the collecting vessel, and a device for conveying the material directly from the collecting vessel to the receiving vessel essentially at the same pressure as is prevailing in the receiving vessel.Type: GrantFiled: June 19, 2000Date of Patent: February 7, 2006Assignee: Foster Wheeler Energia OyInventors: Timo Eriksson, Juhani Isaksson, Reijo Kuivalainen, Pekka Lehtonen, Juha Palonen
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Publication number: 20060016104Abstract: Feeder hopper for a movable mineral material processing device, whose walls are arranged to be turned upward to a working position, and which are locked into said working position. To lock the walls, there is at least one locking means in connection with them, said locking means containing at least a locking member and transfer means. According to the method the locking member is transferred to the locking position with the transfer means.Type: ApplicationFiled: July 7, 2005Publication date: January 26, 2006Applicant: METSO MINERALS ( TAMPERE) OYInventors: Markku Viitasalo, Tero Majuri, Saku Vuorela, Pasi Kojo, Pekka Lehtonen
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Patent number: 6263837Abstract: A grate construction for a fluidized bed boiler, the boiler including a furnace defined by substantially vertical walls in which a fluidized bed of solid particles is maintained, a windbox under the furnace in the lower part of the boiler, a grate construction being positioned between the furnace and the windbox and forming an upper surface of the windbox, for suspending the fluidized bed in the furnace and an outlet duct for withdrawing from the boiler solid material removed from the grate. The grate construction includes a device for distributing fluidizing air or other equivalent gas from the windbox into the furnace and a device for removing coarse solids from the grate construction.Type: GrantFiled: March 9, 2000Date of Patent: July 24, 2001Assignee: Foster Wheeler Energia OyInventors: Pekka Utunen, Pekka Lehtonen
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Patent number: 5536285Abstract: Either atmospheric pressure or superatmospheric pressure high temperature gases, as from a gasifier or other circulating fluidized bed reactor, are filtered using monolithic ceramic filter elements mounted in an advantageous manner within a vessel. At least one generally upright hollow chamber element is mounted by a tube plate within the vessel, and has at least one gas impervious side wall having a column of openings in it, an open end, and a closed end. Monolithic ceramic filter elements are mounted in the openings. A number of chamber elements are typically provided, e.g. mounted in a circular pattern, and/or mounted to extend downwardly from a top tube plate and upwardly from a bottom tube plate. Backflushing of the filter elements dislodges separated particles, which fall down to the bottom of the vessel and are removed through a central discharge opening.Type: GrantFiled: May 18, 1994Date of Patent: July 16, 1996Assignee: Foster Wheeler Energia OyInventors: Juhani Isaksson, Timo Eriksson, Pekka Lehtonen