Patents by Inventor Per Juul Dahl
Per Juul Dahl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230264145Abstract: A process and plant for producing a high purity CO2 product, comprising: providing a CO2-rich stream containing hydrocarbons, hydrogen and/or CO, combining it with a stream rich in methane (CH4), and mixing it with oxygen, thereby forming a CO2/O2- mixture; subjecting the CO2/O2- mixture to a catalytic oxidation step, thereby producing a purified stream having a higher CO2 and/or H2O concentration; removing H2O from said purified stream, for producing said high purity CO2 product stream. The CO2-rich stream is for instance derived from the CO2-removal section of a plant for producing hydrogen.Type: ApplicationFiled: September 20, 2021Publication date: August 24, 2023Applicant: TOPSOE A/SInventors: Per Juul DAHL, Morten GHILADI, Arunabh SAHAI, Johannes SKOTTE
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Publication number: 20230159418Abstract: An apparatus and process for distillation of methanol which may also be used in distillation of other products, such as ethanol. The apparatus and process have the purpose of reducing the consumption of energy and of cooling water and/or electricity in a distillation process of crude intermediate products, including a pre-treatment stage, known as stabilizing stage, for the removal of the volatile components, and a concentration stage, including one or more columns for distillation.Type: ApplicationFiled: June 23, 2021Publication date: May 25, 2023Applicant: TOPSOE A/SInventors: Esben Lauge SØRENSEN, Per Juul DAHL, Tais Bjerg CLARIDGE, Johannes QUINTERO
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Publication number: 20230125966Abstract: An apparatus and process for distillation of methanol, which may also be used in distillation of other products, such as ethanol. The present apparatus and process have the purpose of reducing the consumption of energy and of cooling water and/or electricity in a distillation process of crude intermediate products, comprising a pre-treatment stage, known as stabilizing stage, for the removal of the volatile components, and a concentration stage, including one or more columns for distillation.Type: ApplicationFiled: June 23, 2021Publication date: April 27, 2023Applicant: TOPSOE A/SInventors: Esben Lauge SØRENSEN, Per Juul DAHL, Tais Bjerg CLARIDGE, Johannes QUINTERO
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Publication number: 20230121402Abstract: A process for producing synthesis gas, the process comprising the steps of a) reforming a hydrocarbon feed in a reforming section thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O and impurities comprising ammonia; b) shifting the synthesis gas in a shift section comprising one or more shift steps in series to a shifted synthesis gas; c) separating from the shifted synthesis gas a process condensate originating from cooling and optionally washing of the shifted synthesis gas; d) passing a part of the process condensate to a condensate steam stripper, wherein dissolved shift byproducts comprising ammonia, methanol and amines formed during shifting the synthesis gas are stripped out of the process condensate using steam resulting in a stripper steam stream, e) adding the stripper steam stream from the process condensate steam stripper to the hydrocarbon feed and/or to the synthesis gas downstream the reforming section, up-stream the last shift step, wherein the remaining part of the processType: ApplicationFiled: March 1, 2021Publication date: April 20, 2023Applicant: Topsoe A/SInventor: Per Juul Dahl
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Publication number: 20230098920Abstract: A process for producing synthesis gas, the process comprising the steps of a) reforming a hydrocarbon feed in a reforming section thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O and impurities comprising ammonia;b) shifting the synthesis gas in a shift section comprising one or more shift steps in series to a shifted synthesis gas; c) separating from the shifted synthesis gas a process condensate originating from cooling and optionally washing of the shifted synthesis gas;d) passing the process condensate to a condensate steam stripper, wherein dissolved shift byproducts comprising ammonia, methanol and amines formed during shifting the synthesis gas are stripped out of the process condensate using steam resulting in a stripper steam stream, e) adding a part of the stripper steam stream from the process condensate steam strip-per to the hydrocarbon feed and/or to the synthesis gas downstream the reforming section, up-stream the last shift step, wherein the remaining part of stripper steaType: ApplicationFiled: March 1, 2021Publication date: March 30, 2023Applicant: Topsoe A/SInventors: Per Juul Dahl, Nitin Sharma
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Patent number: 11511991Abstract: Process for the production of a product gas containing nitrogen and hydrogen from ammonia comprising the steps of non-catalytic partial oxidation of ammonia with an oxygen containing gas to a process gas containing nitrogen, water, amounts of nitrogen oxides and residual amounts of ammonia; cracking of at least a part of the residual amounts of ammonia to hydrogen and nitrogen in the process gas by contact with a nickel containing catalyst and simultaneously reducing the amounts of nitrogen oxides to nitrogen and water by reaction with a part of the hydrogen formed during cracking of the process gas by contact of the process gas with the nickel containing catalyst; and withdrawing the hydrogen and nitrogen containing product gas.Type: GrantFiled: August 21, 2018Date of Patent: November 29, 2022Assignee: Topsoe A/SInventors: Christian Henrik Speth, Tommy Lykke Wind, Per Juul Dahl
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Publication number: 20220362736Abstract: An offshore installation or offshore vessel is provided which comprises a reactor system for carrying out steam reforming of a feed gas comprising hydrocarbons.Type: ApplicationFiled: September 24, 2020Publication date: November 17, 2022Applicant: HALDOR TOPSØE A/SInventors: Peter Mølgaard MORTENSEN, Per Juul DAHL, Kasper Emil LARSEN, Kim AASBERG-PETERSEN, Robert KLEIN
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Patent number: 11407702Abstract: A method for producing methanol comprises the steps of passing a feed stream of methanol synthesis pas through a main methanol reactor containing a methanol synthesis catalyst, to form a mixed gas containing methanol, cooling the mixed gas containing methanol, separating methanol from the mixed pas and heating the mixed gas. The stream of heated mixed gas is passed through an additional methanol reactor containing a methanol synthesis catalyst, and the effluent from the additional methanol reactor is mixed with the feed stream of methanol synthesis gas and passed through the main methanol reactor.Type: GrantFiled: July 11, 2019Date of Patent: August 9, 2022Assignee: HALDOR TOPSØE A/SInventors: Emil Andreas Tjärnehov, Per Juul Dahl
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Patent number: 11306048Abstract: A process for the production of methanol from synthesis gas via an equilibrium reaction is conducted in a methanol pre-converter within a certain operational window, said operational window being defined by the area below an approximately linear curve of the partial pressure of carbon monoxide vs. the boiling water temperature for water temperatures between 210 and 270° C. Methanol of different product grades may be obtained by operating in specific areas of the operational window.Type: GrantFiled: June 11, 2019Date of Patent: April 19, 2022Assignee: HALDOR TOPSØE A/SInventors: Søren Grønborg Eskesen, Per Juul Dahl, Emil Andreas Tjärnehov, Max Thorhauge
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Patent number: 11213794Abstract: The invention relates to a chemical reactor and reformer tubes for reforming a first feed stream comprising a hydrocarbon gas and steam. The chemical reactor comprises a shell with a heat source and one or more reformer tubes. The reformer tube is arranged to house catalyst material and is arranged to being heated by the heat source. The reformer tube comprises a first inlet for feeding said first feed stream into a first reforming reaction zone of the reformer tube, and a feed conduct arranged to allow a second feed stream into a second reforming reaction zone of the reformer tube. The second reforming reaction zone is positioned downstream of the first reforming reaction zone. The feed conduct is configured so that the second feed stream is only in contact with catalyst material in the second reforming reaction zone. The invention also relates to a process of producing CO rich synthesis gas at low S/C conditions.Type: GrantFiled: June 7, 2017Date of Patent: January 4, 2022Assignee: HALDOR TOPSØE A/SInventors: Peter Mølgaard Mortensen, Martin Østberg, Per Juul Dahl
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Patent number: 11161084Abstract: In a cooled axial flow converter, in which process gas passes from an outer annulus via a catalyst bed, wherein the process gas is converted to a product, to an inner centre tube, the catalyst bed comprises at least one module comprising at least one catalyst layer. Feed means are arranged to provide a flow of process gas from the outer annulus to an inlet part of one or more modules, and collector means are arranged to provide a flow of product stream of converted process gas, which has passed axially down the catalyst bed of one or more of the modules to the centre tube. At least one of the one or more modules comprises one or more cooling plates arranged to be cooled by a cooling fluid.Type: GrantFiled: December 19, 2018Date of Patent: November 2, 2021Assignee: Haldor Topsoe A/SInventors: Christian Henrik Speth, Per Juul Dahl
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Publication number: 20210324283Abstract: In a process for the start-up of a hydrodesulfurization section, comprising the steps of providing a natural gas feed, passing the natural gas feed through the waste heat section of a reformer, thereby heating the natural gas feed, and passing the heated natural gas feed through a hydrodesulfurization section, thereby heating the hydrodesulfurization section while producing a desulfurized natural gas stream, a part of the desulfurized natural gas stream is provided as fuel for the reformer, while the remainder of the desulfurized natural gas is recycled to at least one point upstream the waste heat section.Type: ApplicationFiled: June 24, 2019Publication date: October 21, 2021Applicant: HALDOR TOPSØE A/SInventor: Per Juul DAHL
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Patent number: 11124423Abstract: A process for producing an ammonia synthesis gas, said process comprising the steps of: —Reforming a hydrocarbon feed in a reforming step thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O, —Shifting the synthesis gas in one in or more shift steps in series, —Optionally wash the synthesis gas leaving the shift section with water, —Sending the process condensate originating from cooling and washing the synthesis gas leaving the shift section to a process condensate stripper wherein the dissolved shift byproducts and dissolved gases are stripped out of the process condensate using steam resulting in a steam stream containing more than 99% of the dissolved methanol in process condensate. —Adding all or part of said steam stream from the process condensate stripper to the synthesis gas downstream the reforming step, prior to the last shift step, wherein —The steam/carbon ratio in the reforming step and the shift step is less than 2.6.Type: GrantFiled: March 7, 2018Date of Patent: September 21, 2021Assignee: Haldor Topsoe A/SInventors: Christian Henrik Speth, Per Juul Dahl, Annette E. Krøll Jensen, Niels Christian Schjødt, Marcus Symreng
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Publication number: 20210269380Abstract: A method for producing methanol comprises the steps of passing a feed stream of methanol synthesis pas through a main methanol reactor containing a methanol synthesis catalyst, to form a mixed gas containing methanol, cooling the mixed gas containing methanol, separating methanol from the mixed pas and heating the mixed gas. The stream of heated mixed gas is passed through an additional methanol reactor containing a methanol synthesis catalyst, and the effluent from the additional methanol reactor is mixed with the feed stream of methanol synthesis gas and passed through the main methanol reactor.Type: ApplicationFiled: July 11, 2019Publication date: September 2, 2021Applicant: HALDOR TOPSØE A/SInventors: Emil Andreas TJÄRNEHOV, Per Juul DAHL
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Publication number: 20210221758Abstract: The deterioration of methanol synthesis catalysts that is caused by iron poisoning of the catalyst is counteracted by using a catalyst containing a maximum of 100 ppmw Fe in the synthesis process. The method is especially useful in a methanol synthesis plant comprising a make-up gas compressor and a synthesis reactor in a methanol loop with a once-through pre-converter installed between the make-up gas compressor and the methanol loop.Type: ApplicationFiled: June 11, 2019Publication date: July 22, 2021Applicant: HALDOR TOPSØE A/SInventors: Søren Grønborg ESKESEN, Per Juul DAHL, Emil Andreas TJÄRNEHOV, Max THORHAUGE
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Publication number: 20210188747Abstract: A process for the production of methanol from synthesis gas via an equilibrium reaction is conducted in a methanol preconverter within a certain operational window, said operational window being defined by the area below an approximately linear curve of the partial pressure of carbon monoxide vs. the boiling water temperature for water temperatures between 210 and 270° C. Methanol of different product grades may be obtained by operating in specific areas of the operational window.Type: ApplicationFiled: June 11, 2019Publication date: June 24, 2021Applicant: HALDOR TOPSØE A/SInventors: Søren Grønborg ESKESEN, Per Juul DAHL, Emil Andreas TJÄRNEHOV, Max THORHAUGE
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Patent number: 11040321Abstract: In an adiabatic axial flow converter, in which process gas passes from an outer annulus via a catalyst bed, wherein the process gas is converted to a product, to an inner centre tube, the catalyst bed comprises at least one module comprising one or more catalyst layers. Feed means are arranged to provide a flow of process gas from the outer annulus to an inlet part of one or more modules, and collector means are arranged to provide a flow of product stream of converted process gas which passes axially through the catalyst bed of one or more of the modules to the centre tube.Type: GrantFiled: December 19, 2018Date of Patent: June 22, 2021Assignee: Haldor Topsoe A/SInventors: Christian Henrik Speth, Per Juul Dahl
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Publication number: 20210170353Abstract: In a cooled axial flow converter, in which process gas passes from an outer annulus via a catalyst bed, wherein the process gas is converted to a product, to an inner centre tube, the catalyst bed comprises at least one module comprising at least one catalyst layer. Feed means are arranged to provide a flow of process gas from the outer annulus to an inlet part of one or more modules, and collector means are arranged to provide a flow of product stream of converted process gas, which has passed axially down the catalyst bed of one or more of the modules to the centre tube. At least one of the one or more modules comprises one or more cooling plates arranged to be cooled by a cooling fluid.Type: ApplicationFiled: December 19, 2018Publication date: June 10, 2021Applicant: Haldor Topsøe A/SInventors: Christian Henrik Speth, Per Juul Dahl
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Patent number: 11027984Abstract: A process for producing urea with controlled excess of CO2 and/or NH3. The process includes the steps of: reforming the hydrocarbon feed gas, thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O, shifting the synthesis gas, removing CO2 from the synthesis gas, removing residual H2O and/or CO2 from the synthesis gas, removing CH4, CO, Ar and/or He, and adding stoichiometric nitrogen to produce NH3 to the synthesis gas, synthesizing NH3 to obtain a NH3 product, and adding at least part of the product CO2 and at least part of the NH3 product to a urea synthesis step to make a urea product. The amount of excess CO2 and/or NH3 is controlled by adjusting the steam/carbon in the reforming step and/or the H2O addition upstream the shift step and/or adjusting the inlet temperature to at least one or more shift steps.Type: GrantFiled: March 7, 2018Date of Patent: June 8, 2021Assignee: Haldor Topsoe A/SInventors: Christian Henrik Speth, Per Juul Dahl, Annette E. Kroll Jensen, Niels Christian Schjødt, Marcus Symreng
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Patent number: 10941038Abstract: A process for producing an ammonia synthesis gas, said process including the steps of: reforming a hydrocarbon feed in a reforming step thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O; and shifting said synthesis gas in a high temperature shift step over a promoted zinc-aluminum oxide based high temperature shift catalyst, wherein the steam/carbon ratio in the reforming step is less than 2.6.Type: GrantFiled: February 2, 2017Date of Patent: March 9, 2021Assignee: HALDOR TOPSØE A/SInventors: Annette E. Krøll Jensen, Per Juul Dahl, Niels Christian Schjødt