Abstract: Described herein is an aqueous polymer dispersion comprising: (a) an ethylene-tetrafluoroethylene copolymer (b) 1-25 wt % of a non-ionic, branched, alkoxy alcohol surfactant versus the ethylene-tetrafluoroethylene copolymer, and (c) 0.05-5 wt % non-fluorinated anionic surfactant versus the ethylene-tetrafluoroethylene copolymer. Such aqueous polymer dispersion may be used to coat a fiber-containing substrate.

Abstract: A copolymer having tetrafluoroethylene units, hexafluoropropylene units, and units independently represented by formula in a range from 0.02 to 2 mole percent, based on the total amount of the copolymer. Rf is a linear or branched perfluoroalkyl group having from 1 to 8 carbon atoms and optionally interrupted by one or more —O— groups, n is from 1 to 6, and m is 0 or 1. The copolymer has a melt flow index in a range from 25 grams per 10 minutes to 35 grams per 10 minutes and has up to 50 unstable end groups per 106 carbon atoms. The copolymer can be extruded to make articles, such as insulated cables. A method of making the copolymer is also disclosed.

Abstract: A copolymer having tetrafluoroethylene units, hexafluoropropylene units, and units independently represented by formula in a range from 0.02 to 2 mole percent, based on the total amount of the copolymer. Rf is a linear or branched perfluoroalkyl group having from 1 to 8 carbon atoms and optionally interrupted by one or more —O— groups, z is 1 or 2, each n is independently from 1 to 6, and m is 0 or 1. The copolymer has a melt flow index in a range from 25 grams per 10 minutes to 35 grams per 10 minutes and has a combined number of unstable end groups and —CF2H end groups in a range from 25 per 106 carbon atoms up to 120 per 106 carbon atoms. The copolymer can be extruded to make articles, such as insulated cables. A method of making the copolymer is also disclosed.

Abstract: The method of making a three-dimensional article includes heating a composition comprising a fluoropolymer and inorganic filler, extruding the composition in molten form from an extrusion head to provide at least a portion of a first layer of the three-dimensional article, and extruding at least a second layer of the composition in molten form from the extrusion head onto at least the portion of the first layer to make at least a portion of the three-dimensional article. Three-dimensional articles are also described. A composition including a fluoropolymer and inorganic fillers is also described. The composition may be a filament. The composition can be useful, for example, in melt extrusion additive manufacturing. The fluoropolymer is semi-crystalline with a melting point of up to 325° C. and less than 50 percent by weight interpolymerized units of vinylidene fluoride or amorphous with a glass transition temperature of up to 280° C.

Abstract: A masterbatch composition including glass bubbles and a toughening agent in a blend of syndiotactic 1,2-poly-butadiene and cis-1,4-polybutadiene is disclosed. The glass bubbles are present in an amount of at least 25 percent by weight, based on the total weight of the masterbatch composition. A method of making a rubber composition from the masterbatch composition is disclosed as well as a rubber composition and vulcanized rubber made from the masterbatch composition. A rubber composition that includes syndiotactic 1,2-polybutadiene, cis-1,4-polybutadiene, a toughening agent that includes at least one of a fluoroplastic or an organic or ceramic fiber, and glass bubbles in an amount up to 25 percent by weight, based on the total weight of the rubber composition, is also disclosed.

Abstract: A copolymer having tetrafluoroethylene units, hexafluoropropylene units, and units independently represented by formula in a range from 0.02 to 2 mole percent, based on the total amount of the copolymer. Rf is a linear or branched perfluoroalkyl group having from 1 to 8 carbon atoms and optionally interrupted by one or more —O— groups, n is from 1 to 6, and m is 0 or 1. The copolymer has a melt flow index in a range from 25 grams per 10 minutes to 35 grams per 10 minutes and has up to 50 unstable end groups per 106 carbon atoms. The copolymer can be extruded to make articles, such as insulated cables. A method of making the copolymer is also disclosed.

Abstract: A copolymer having tetrafluoroethylene units, hexafluoropropylene units, and units independently represented by formula in a range from 0.02 to 2 mole percent, based on the total amount of the copolymer. Rf is a linear or branched perfluoroalkyl group having from 1 to 8 carbon atoms and optionally interrupted by one or more —O— groups, z is 1 or 2, each n is independently from 1 to 6, and m is 0 or 1. The copolymer has a melt flow index in a range from 25 grams per 10 minutes to 35 grams per 10 minutes and has a combined number of unstable end groups and —CF2H end groups in a range from 25 per 106 carbon atoms up to 120 per 106 carbon atoms. The copolymer can be extruded to make articles, such as insulated cables. A method of making the copolymer is also disclosed.

Abstract: Thermoset polymer composite wires including a multiplicity of substantially continuous fibers embedded in a solidified polymer composite matrix and forming a substantially continuous filament, the solidified polymer composite matrix further including a polymer formed by curing a polymer precursor from a liquid state and a multiplicity of nanoparticles having a median diameter of one micrometer or less substantially uniformly dispersed throughout the polymer composite matrix, and optionally, a corrosion resistant sheath surrounding the substantially continuous filament. In some embodiments, the multiplicity of particles includes surface-modified particles having a core and a surface modifying agent associated with the core and reacted with the polymer cured from a liquid state. Stranded cables including one or more such thermoset polymer composite wires, and methods of making and using such thermoset polymer composite wires and stranded cables are also described.

Abstract: Thermoset polymer composite wires including a multiplicity of substantially continuous fibers embedded in a solidified polymer composite matrix and forming a substantially continuous filament, the solidified polymer composite matrix further including a polymer formed by curing a polymer precursor from a liquid state and a multiplicity of nanoparticles having a median diameter of one micrometer or less substantially uniformly dispersed throughout the polymer composite matrix, and optionally, a corrosion resistant sheath surrounding the substantially continuous filament. In some embodiments, the multiplicity of particles includes surface-modified particles having a core and a surface modifying agent associated with the core and reacted with the polymer cured from a liquid state. Stranded cables including one or more such thermoset polymer composite wires, and methods of making and using such thermoset polymer composite wires and stranded cables are also described.

Abstract: Helically stranded thermoplastic polymer composite cable (10) includes a single wire (2) defining a center longitudinal axis, a first multiplicity of thermoplastic polymer composite wire (4) helically stranded around the single wire (2), and a second multiplicity of polymer composite wire (6) helically stranded around the first multiplicity of thermoplastic polymer composite wire (4). The helically stranded thermoplastic polymer composite cable (10) may be used as intermediate articles that are later incorporated into final articles, such as electrical power transmission cables, including underwater tethers and underwater umbilicals. Methods of making and using the helically stranded thermoplastic polymer composite cables are also described.