Abstract: A differential assembly having a preload or biased differential case. A beveled thrust washer is disposed between each side gear and the differential case. The beveled thrust washer induces a preload between the side gear and differential case to help ensure that each differential side gear and output half shaft are running at the same speed as the differential case is rotated. The preload or bias is set to be slightly greater than the difference in drag forces acting on each output half shaft. Thus, when the transfer case is engaged to bring the differential case up to speed, the differential gears will be prevented from spinning and the output half shafts will rotate at the same speed coincident with the vehicle road speed. The preload facilitates more desirable engagement of the wheeled hublocks in front wheel steerable wheel axle assemblies in selectable four-wheel drive trains.

Abstract: An integrated wheel end system for a vehicle including a clutch adapted to provide driving engagement/disengagement of a wheel to convert between driven and non-driven modes of wheel movement. A vehicle is provided with both 4×2 and 4×4 capabilities and, when 4×4 capability is required, a negative pressure is applied to a vacuum cavity thus causing a piston, shift fork and spline collar to move inboard. The spline collar is splined to the constant velocity joint and as it moves inboard it locks on the spline plate locking the wheelend to the axle shaft. The invention also provides a default 4×4 embodiment, the spline collar is splined to the joint and as the piston fork and spline collar move inboard, they unlock the wheelend from the axle shaft. A selectively activated actuator is provided for moving the clutch member between its driving and non-driving positions.

Abstract: The present invention is directed to a rotary air coupling that distributes air to tires mounted on a rotating hub of a driven axle. The coupling is positioned adjacent the parking brake of a rear disk brake configuration. In the preferred design, the rotary member is connected to the hub and rotor assembly via rotor mounting bolts and a stationary component is disposed on the axle tube to provide a rotary air coupling that minimizes change to existing wheel assemblies.

Abstract: The present invention is directed to a rotary air coupling that distributes air to tires mounted on a rotating hub of a driven axle. The coupling is positioned outside of the axle and hub bearings avoiding interference with the wheel assembly. And the rotary coupling is connected to the brake mounting plate and the wheel hub to take advantage of existing space between these members with minimal change to existing wheel assemblies.