Abstract: The invention is a method to make compression molded motor vehicle parts from a charge of composite material with resin and fibers, such as sheet molded compound. The parts have voids, such as holes and gaps, that form in the compression mold under heat and pressure and not in secondary processing steps. The resin in the charge is melts in a reservoir in the mold to form resinous material from the charge. A flow front of resinous material is allowed to flow into a flow path around a restriction corresponding to the shape of the void from the reservoir. The flow front carries sufficient reinforcing fibers into the flow path. At least part of a border for the void forms in the flow path. The configuration is allowed to at least partially set.

Abstract: The invention is a method to make compression molded motor vehicle parts from a charge of composite material with resin and fibers, such as sheet molded compound. The parts have voids, such as holes and gaps, that form in the compression mold under heat and pressure and not in secondary processing steps. The resin in the charge is melts in a reservoir in the mold to form resinous material from the charge. A flow front of resinous material is allowed to flow into a flow path around a restriction corresponding to the shape of the void from the reservoir. The flow front carries sufficient reinforcing fibers into the flow path. At least part of a border for the void forms in the flow path. The configuration is allowed to at least partially set.

Abstract: The invention is a method to make compression molded motor vehicle parts from a charge of composite material with resin and fibers, such as sheet molded compound. The parts have voids, such as holes and gaps, that form in the compression mold under heat and pressure and not in secondary processing steps. The resin in the charge is melts in a reservoir in the mold to form resinous material from the charge. A flow front of resinous material is allowed to flow into a flow path around a restriction corresponding to the shape of the void from the reservoir. The flow front carries sufficient reinforcing fibers into the flow path. At least part of a border for the void forms in the flow path. The configuration is allowed to at least partially set.

Abstract: A fluid inlet grille (12) with aerodynamic grille bars (13) formed by leading grille bars (46) and trailing grille bars (47) separated by gaps (44). Each of the novel aerodynamic grille bars of the fluid inlet grille is constructed in such a manner that along a majority of its length its transverse cross section has a maximum width greater than its trailing edge width.

Abstract: An assembly comprises a mounted component that is located relative to a mounting component through one or more compilmentary locating-structure pairs that comprise locating structures of the mounted component and of the mounting component that are engaged to one another. The locating structures of the mounted component and the mounting component are those portions thereof that are engaged to one another and through which the forces of gravity and other acceleration forces are transmitted between the mounted component and the mounting component. One or more of the locating structures of the complimentary locating-structure pairs includes a locating-point insert that is integrally molded or cast into parent material of the locating structure. The locating-point inserts are harder, more wear-resistant, stiffer, and/or stronger than the parent material that they are integrally molded or cast into.

Abstract: An assembly comprises a mounted component that is located relative to a mounting component through one or more complimentary locating-structure pairs that comprise locating structures of the mounted component and of the mounting component that are engaged to one another. One or more of the locating structures of the complimentary locating-structure pairs includes a locating-point insert that is integrally molded or cast into parent material of the locating structure.

Abstract: A novel fluid inlet grille with novel aerodynamic grille bars is disclosed. Each of the novel-aerodynamic grille bars of the fluid inlet grille is constructed in such a manner that along a majority of its length its transverse cross-section has a maximum width that is greater than its trailing edge width.

Abstract: A torsion bar hood assist system for a vehicle which has a hood that pivots between an open and a closed position. The hood assist system includes a compact torsion mechanism with at least two torsion bar sections. The torsion mechanism of the hood assist system is mounted distant from a pivot axis of the hood. The torsion mechanism is engaged to the vehicle in a manner which allows the torsion mechanism to be mounted distant from the hood pivot axis and reduces the stresses imparted to the torsion mechanism when the hood is pivoted.