Abstract: Low temperature stable polymethylene polyphenylene polyisocyanates are composed of crude polymethylene polyphenylene polyisocyanate containing from about 50 to about 80 percent by weight 2-ring diphenylmethane diisocyanate wherein from about 65 to about 93 weight percent of the 2-ring diisocyanate is 4,4'- and from about 7 to about 35 weight percent is 2,4'- and furthermore the composition contains from about 1 to about 5 weight percent carbodiimide-uretonimine structure. The polyisocyanates are useful in preparing polyurethane foams.

Abstract: A method for producing liquid isocyanurate modified Polymeric MDI composition containing a high two-ring MDI content, and foams made therefrom is described. The method comprises trimerizing a polymeric MDI in the presence of catalytically effective amount of a trimerization catalyst to form an isocyanurate containing polyisocyanate having a viscosity of about 100,000 mPas. The trimerization catalyst is thereafter deactivated and the isocyanurate-modified polyisocyanate is blended with a methylene bis(phenylisocyanate) (MDI) to form a final product having a two-ring content of about 60 percent of the total ring content and a viscosity comparable to polymeric MDI. Foams produced using this liquid isocyanurate modified polymeric MDI are of a substantially lighter color than those produced from standard polymeric MDI.

Abstract: The invention relates to an improved process for the preparation of toluene diamine from dinitrotoluene involving hydrogenation of dinitrotoluene with hydrogen gas at elevated temperatures and super atmospheric pressure in the presence of a supported nickel catalyst and carbon monoxide ranging from 0.001 to 0.1 volume percent. The rate of hydrogenation, product quality and yield are improved when hydrogen spiked with small amounts of carbon monoxide was used.

Abstract: The invention relates to elimination of discoloration in polyurethanes, particularly thermoplastic polyurethanes, by the addition to the reaction mixture from 0.

Abstract: This invention relates to alkylated vicinal toluenediamines and their use as chain extenders in the preparation of polyurethane elastomers.

Abstract: This invention relates to a process for utilizing the sediments in pure MDI which comprises(a) heating the sediments at temperatures of 180.degree. C. to 250.degree. C. for 0.25 hour to 6 hours in the presence of crude MDI; and(b) cooling the product to a temperature of 60.degree. C. or less within 5 minutes.The sediment-free crude MDI which results can then be used for the preparation of polyurethane products.

Abstract: Liquid carbodiimide-modified organic polyisocyanates are prepared by reacting a crude polymethylene polyphenylene polyisocyanate containing no more than 70 weight percent diphenylmethane diisocyanate with an isomer mixture of 40 to 100 weight percent 4,4'-, 0 to 50 weight percent 2,4- and 0 to 10 weight percent 2,2'-diphenylmethane diisocyanate and having an average functionality of 2.1 to 2.7 and a free NCO content of at least 30 percent weight percent in the presence of an effective amount of carbodimidization catalyst. Polyisocyanurate-polyurethane foams prepared by reacting the modified polyisocyanates and polyols selected from the group consisting of diethylene glycol and ethylene oxide adducts of trimethylolpropane, trimethylolethane, glycerine, pentaerythritol, .alpha.-methylglucoside, sucrose, toluene diamine and methylene dianiline in the presence of trimerization catalysts exhibit improved compression strengths and K-factors with low friability and smoke density.

Abstract: Reaction products of an organic polyisocyanate with a reactive diamine such as bis(4-aminocyclohexyl)methane and isophorone diamine, prepared at a temperature of between 135.degree. C. and 200.degree. C., are used to prepare polyurethanes useful for comfort cushioning applications such as automotive seating, furniture, mattresses, and large automotive body panels.

Abstract: A stable isocyanurate-modified polyisocyanate prepared by trimerizing an organic polyisocyanate mixture of 45 to 70 percent by weight of diphenylmethane diisocyanate having an isomer mixture of 40 to 100 weight percent, 4,4'-, 0 to 50 weight percent 2,4-, and 0 to 10 weight percent 2,2'-diphenylmethane diisocyanate and from 30 to 55 percent by weight polymethylene polyphenylene polyisocyanate with an isocyanurate content of 20 to 33 percent by weight. Polyurethane isocyanurate foams prepared from the reaction of these isocyanates with active hydrogen compounds selected from the group consisting of diethylene glycol and ethylene oxide adducts of trimethylolpropane, trimethylolethane, and glycerine exhibit good K- factors, low friability and low smoke density.

Abstract: Polyisocyanurate polymers are prepared by the polymerization of organic polyisocyanates in organic solvents employing trimerization catalysts. After deactivation of the catalysts and removal of the solvents, these polymers may be dispersed in polyols which are employed for the preparation of cellular and non-cellular polyurethane products displaying improved load bearing properties.

Abstract: A carbamylbiuret-modified polyisocyanate of the formula: ##STR1## wherein n is an integer of from about 1 to about 20; R is a divalent radical containing from about 1 to about 18 carbon atoms; and Y is a divalent radical selected from the group consisting of: ##STR2## wherein D is selected from the group consisting of O, S, and NH; X, X', and X" are independently selected from the group consisting of oxygen and sulfur; R.sup.2 and R.sup.3 are independently selected from the group consisting of aryl of from about 6 to about 18 carbon atoms, alkyl containing from about 1 to about 6 carbon atoms, and cycloalkyl containing from about 3 to about 7 carbon atoms, provided that each of R.sup.2 and R.sup.3 differs from R; and R.sup.4, R.sup.5, R.sup.6, and R.sup.7 are independently selected from the group consisting of hydrogen, alkyl containing from about 1 to about 6 carbon atoms, cycloalkyl containing from about 3 to about 7 carbon atoms, phenyl, and benzyl.

Abstract: A carbamylbiuret-modified polyisocyanate of the formula: ##STR1## wherein n is an integer of from about 1 to about 20; R is a divalent radical containing from about 1 to about 18 carbon atoms; and Y is a divalent radical selected from the group consisting of: ##STR2## wherein D is selected from the group consisting of O, S, and NH; X, X', and X" are independently selected from the group consisting of oxygen and sulfur; R.sup.2 and R.sup.3 are independently selected from the group consisting of aryl of from about 6 to about 18 carbon atoms, alkyl containing from about 1 to about 6 carbon atoms, and cycloalkyl containing from about 3 to about 7 carbon atoms, provided that each of R.sup.2 and R.sup.3 differs from R; and R.sup.4, R.sup.5, R.sup.6, and R.sup.7 are independently selected from the group consisting of hydrogen, alkyl containing from about 1 to about 6 carbon atoms, cycloalkyl containing from about 3 to about 7 carbon atoms, phenyl, and benzyl.

Abstract: A carbamylbiuret-modified polyisocyanate of the formula: ##STR1## wherein n is an integer of from about 1 to about 20; R is a divalent radical containing from about 1 to about 18 carbon atoms; and Y is a divalent radical selected from the group consisting of: ##STR2## wherein D is selected from the group consisting of O, S, and NH; X, X', and X" are independently selected from the group consisting of oxygen and sulfur; R.sup.2 and R.sup.3 are independently selected from the group consisting of aryl of from about 6 to about 18 carbon atoms, alkyl containing from about 1 to about 6 carbon atoms, and cycloalkyl containing from about 3 to about 7 carbon atoms, provided that each of R.sup.2 and R.sup.3 differs from R; and R.sup.4, R.sup.5, R.sup.6, and R.sup.7 are independently selected from the group consisting of hydrogen, alkyl containing from about 1 to about 6 carbon atoms, cycloalkyl containing from about 3 to about 7 carbon atoms, phenyl, and benzyl.

Abstract: A carbamylbiuret-modified polyisocyanate of the formula: ##STR1## wherein n is an integer of from about 1 to about 20; R is a divalent radical containing from about 1 to about 18 carbon atoms; and Y is a divalent radical selected from the group consisting of: ##STR2## wherein D is selected from the group consisting of O, S, and NH; X, X', and X" are independently selected from the group consisting of oxygen and sulfur; R.sup.2 and R.sup.3 are independently selected from the group consisting of aryl of from about 6 to about 18 carbon atoms, alkyl containing from about 1 to about 6 carbon atoms, and cycloalkyl containing from about 3 to about 7 carbon atoms, provided that each of R.sup.2 and R.sup.3 differs from R; and R.sup.4, R.sup.5, R.sup.6, and R.sup.7 are independently selected from the group consisting of hydrogen, alkyl containing from about 1 to about 6 carbon atoms, cycloalkyl containing from about 3 to about 7 carbon atoms, phenyl, and benzyl.

Abstract: The invention relates to carbodiimide- and/or uretonimine-isocyanurate-containing polyisocyanates, to the process for their preparation, and to microcellular foams prepared therefrom.These compositions may be prepared in the presence of the appropriate catalyst by(a) a partial trimerization of a mixture of polyisocyanate and carbodiimide and uretonimine containing polyisocyanate with trimer catalyst to the desired free isocyanate level,(b) sequential, partial carbodiimidization followed by partial trimerization of a polyisocyanate to the desired free isocyanate level(c) sequential partial trimerization of a polyisocyanate followed by partial carbodiimidization,(d) simultaneous conversion using the mixed catalyst system of carbodiimide and isocyanurate catalysts reacted to the desired free isocyanate level, and(e) blending liquid polyisocyanate with the carbodiimide and uretonimine containing polyisocyanate and isocyanurate containing polyisocyanate to the desired isocyanate level.

Abstract: A carbamylbiuret-modified polyisocyanate of the formula: ##STR1## wherein n is an integer of from about 1 to about 20; R is a divalent radical containing from about 1 to about 18 carbon atoms; and Y is a divalent radical defined hereinbelow. The compounds of the invention are useful for preparing urethane-based microcellular foams and elastomers.

Abstract: Highly stable liquid 4,4'-diphenylmethane diisocyanate (MDI) containing MDI-carbodiimide adducts are prepared by heating MDI at a temperature of from 180.degree. C. to 250.degree. C. for a period of from one hour to ten hours in the presence of tris(chloromethyl)phosphine oxide and thereafter equilibrating the adduct formation. Equilibration can occur by any of several methods, i.e., by cooling the composition to a temperature of from 60.degree. C. to 90.degree. C. within twenty minutes, maintaining the composition at this temperature for a period of from one hour to four hours and thereafter cooling the composition to room temperature or by cooling the composition to a temperature less than 100.degree. C. within twenty minutes, further cooling to room temperature, and maintaining the composition at room temperature for one week to two weeks. The resulting compositions have very low sediment contents and are particularly useful in the preparation of microcellular polyurethane foams.

Abstract: Polyurethane foams are prepared employing as the polyisocyanate ingredient a highly stable liquid 4,4'-diphenylmethane diisocyanate (MDI) containing MDI-carbodiimide adducts prepared by heating MDI at a temperature of from 180.degree. C. to 250.degree. C. for a period of from one hour to ten hours in the presence of tris(chloromethyl)phosphine oxide and thereafter equilibrating the adduct formation. Equilibration can occur by any of several methods, i.e., by cooling the composition to a temperature of from 60.degree. C. to 90.degree. C. within twenty minutes, maintaining the composition at this temperature for a period of from one hour to four hours and thereafter cooling the composition to room temperature or by cooling the composition to a temperature less than 100.degree. C. within twenty minutes, further cooling to room temperature, and maintaining the composition at room temperature for one week to two weeks.

Abstract: Highly stable liquid 4,4'-diphenylmethane diisocyanate (MDI) containing MDI-carbodiimide adducts are prepared by (a) heating MDI at a temperature of from 60.degree. C. to 120.degree. C. for a period of from one hour to ten hours in the presence of tris(chloromethyl)phosphine oxide, (b) stopping the carbodiimide formation by adding thereto a quenchant selected from the group consisting of magnesium chloride hydrate, stannous chloride and trichlorosilane, (c) heating the reaction mixture at a temperature between 60.degree. C. and 120.degree. C. for a period of from 0.5 hour to 6.0 hours, and (d) cooling to room temperature. The resulting compositions are highly stable and may be advantageously employed in the preparation of polyurethane compositions.

Abstract: Rigid foams characterized by carbodiimide and isocyanurate linkages are prepared by catalytically condensing an organic polyisocyanate in the presence of certain quaternary boron salts.