Abstract: A system for determining a camera pose relative to an object including a unique feature may include a monocular camera configured to produce an image of the object, and a processing unit in operative communication with the monocular camera. The processing unit may be configured to: identify the unique feature of the object in the image produced by the monocular camera, synthesize at least four points along a contour of the object in the image using the identified unique feature as a starting point, synthesize a same number of points as synthesized in the image along a contour of the object in a reference model, the reference model preprogrammed into a memory of the processing unit, correlate the points from the reference model to the image, and determine a pose of the monocular camera based on the correlated points.

Abstract: A system for determining a camera pose relative to an object including a unique feature may include a monocular camera configured to produce an image of the object, and a processing unit in operative communication with the monocular camera. The processing unit may be configured to: identify the unique feature of the object in the image produced by the monocular camera, synthesize at least four points along a contour of the object in the image using the identified unique feature as a starting point, synthesize a same number of points as synthesized in the image along a contour of the object in a reference model, the reference model preprogrammed into a memory of the processing unit, correlate the points from the reference model to the image, and determine a pose of the monocular camera based on the correlated points.

Abstract: Methods and systems for position sensing are disclosed. In one embodiment, a method includes measuring at least three discrete point positions associated with a first component using at least one transmitter having a known position and orientation and in a line of sight with the three discrete point positions, the three discrete point positions having known distances relative to one another. The method computes a current position and orientation of the first component using data provided by the at least one transmitter and the three discrete point positions, along with position and orientation data from a last known location of the first component assuming that no sudden position changes since the first component has moved from the last known location. The first and second components may be a workpiece and a tool that performs a manufacturing operation on the workpiece.

Abstract: A method for verifying completion of a task is provided. In various embodiments, the method includes obtaining location coordinates of at least one location sensor within a work cell. The at least one sensor is affixed to a tool used to operate on a feature of a structure to be assembled, fabricated or inspected. The method additionally includes, generating a virtual object locus based on the location coordinates of the at least one location sensor. The virtual object locus corresponds to a computerized schematic of the structure to be assembled and represents of all possible locations of an object end of the tool within the work cell. The method further includes, identifying one of a plurality of candidate features as the most likely to be the feature operated on by the tool. The identification is based on a probability calculation for each of the candidate features that each respective candidate feature is the feature operated on by the tool.

Abstract: A method of operating a multi-axis machine. The machine linkage is monitored to detect an approach by linkage joint(s) toward singularity. A degree of the approached singularity is determined. The joint(s) approaching singularity are identified. Virtual joints are used to replace the identified joint(s) in a manipulator matrix to modify the manipulator matrix. The modified matrix is used to determine position changes for the linkage links. This method can provide software-based compensation for a wide range of machine configurations, without a priori knowledge of singularities for a given machine.

Abstract: Systems and methods for handling kinematic singular points in a process path are disclosed. In one embodiment, a numerically controlled (NC) processing system includes materials processing installation having a multi-axis kinematic linkage operable to position a tip portion of the linkage along a predetermined process path. The system also includes a processor having a compensation system operable to detect a singular point in the process path and to improve the accuracy tip portion positioning near the singular point.

Abstract: Methods and systems for position sensing are disclosed. In one embodiment, a method includes measuring at least three discrete point positions associated with a first component by using at least one transmitter having a known position and orientation and in a line of sight with the three discrete point positions, the three discrete point positions having known distances relative to one another. The method computes a current position and orientation of the first component using data provided by the at least one transmitter and the three discrete point positions, along with position and orientation data from a last known location of the first component assuming that no sudden position changes since the first component has moved from the last known location. The first and second components may be a workpiece and a tool that performs a manufacturing operation on the workpiece.

Abstract: A self-locating feature for a pi-joint assembly is provided. The pi-joint assembly includes a substructure, a member coupled to the substructure. The substructure includes one or more land extending above one of a front side and a back side of the substructure. The land includes an outer surface, a depth location control surface and an edge location control surface. The member includes a base, a pair of axially elongated leg extending from the base to define a channel therebetween, and one or more notch located in one of the pair of axially elongated leg.

Abstract: An image shifting apparatus may capture multiple frames of an image, with each frame offset by a sub-pixel offset distance. After capture, the various sup-pixel offset images may be registered together and analyzed using known resolution enhancement algorithms. Super resolution algorithms, for example, may take the various frames and perform edge identification and peak extraction routines to improve the resolution of high frequency data within an image. The image shifting apparatus may include an actuation controlled optical compensator within the imaging system that may be adjusted to create a sub-pixel offset image of an original reference image. The optical compensator may be an image-stabilizing element, for example, capable of forming sub-pixel shifts in an image plane.

Abstract: Systems and methods are provided for evaluating performance of a projector. An imaging screen is configured to produce an image of a pattern projected thereon. A camera is configured to capture and digitize the image of the pattern projected on the imaging screen. An image analyzer is configured to receive the digitized image from the camera and to analyze the received digitized image.