Abstract: A method for detecting and isolation a leak in a hydraulic system having a supply pump serving at least one control valve is disclosed. In one embodiment, the control valve has multiple work sections. In step of the method, the hydraulic system is activated. In another step, an actuation command for at least one of the work sections is received, for example from a human-to-machine interface. Subsequently, the method may include generating a flow demand for the work sections for which an actuation command has been received. The method also includes the step of implementing at least one of a first, second, third, and fourth leak detection and isolation protocol to detect and isolate a leak between the pump and the control valve assembly, a leak between the reservoir and the control valve assembly and a leak between the at least one work circuit and the control valve assembly.

Abstract: A method for detecting and isolation a leak in a hydraulic system having a supply pump serving at least one control valve is disclosed. In one embodiment, the control valve has multiple work sections. In step of the method, the hydraulic system is activated. In another step, an actuation command for at least one of the work sections is received, for example from a human-to-machine interface. Subsequently, the method may include generating a flow demand for the work sections for which an actuation command has been received. The method also includes the step of implementing at least one of a first, second, third, and fourth leak detection and isolation protocol to detect and isolate a leak between the pump and the control valve assembly, a leak between the reservoir and the control valve assembly and a leak between the at least one work circuit and the control valve assembly.

Abstract: A method for detecting and isolation a leak in a hydraulic system having a supply pump serving at least one control valve is disclosed. In one embodiment, the control valve has multiple work sections. In step of the method, the hydraulic system is activated. In another step, an actuation command for at least one of the work sections is received, for example from a human-to-machine interface. Subsequently, the method may include generating a flow demand for the work sections for which an actuation command has been received. The method also includes the step of implementing at least one of a first, second, third, and fourth leak detection and isolation protocol to detect and isolate a leak between the pump and the control valve assembly, a leak between the reservoir and the control valve assembly and a leak between the at least one work circuit and the control valve assembly.

Abstract: A pump control assembly having a flow control assembly disposed between the first end of a load sensing valve and a fluid pump is disclosed. The flow control assembly may include an orifice, a first valve assembly, and a second valve assembly. When the first valve assembly is in an open position and the second valve assembly is in a first position, fluid passing through the orifice is directed to a fluid reservoir and to the load sensing valve. When the first valve assembly is in a closed position and the second valve assembly is in a second position, all fluid passing through the orifice is directed to the load sensing valve. An electronic controller can be configured to transmit an output current to the first and second valve assemblies in response to an operational parameter of a prime mover supplying power to the fluid pump.

Abstract: A pump system includes a closed-loop fluid circuit and an open-loop fluid circuit. The closed-loop fluid circuit includes a motor for rotating a first component connected to the closed-loop fluid circuit. A closed-loop pump drives the motor up to a first maximum rotational speed. The open-loop fluid circuit includes an open-loop pump for driving a second component connected to the open-loop fluid circuit. A control circuit includes a control valve for switching the outflow from the open-loop pump. The control valve selectively connects the open-loop pump to the closed-loop fluid circuit and simultaneously disconnects the open-loop pump from the open-loop fluid circuit. When the open-loop pump is connected to the closed-loop circuit, the closed-loop pump and the open-loop pump drive the motor at a second rotational speed greater than the first maximum rotational speed.

Abstract: A pump control assembly having a flow control assembly disposed between the first end of a load sensing valve and a fluid pump is disclosed. The flow control assembly may include an orifice, a first valve assembly, and a second valve assembly. When the first valve assembly is in an open position and the second valve assembly is in a first position, fluid passing through the orifice is directed to a fluid reservoir and to the load sensing valve. When the first valve assembly is in a closed position and the second valve assembly is in a second position, all fluid passing through the orifice is directed to the load sensing valve. An electronic controller can be configured to transmit an output current to the first and second valve assemblies in response to an operational parameter of a prime mover supplying power to the fluid pump.

Abstract: A method for detecting and isolation a leak in a hydraulic system having a supply pump serving at least one control valve is disclosed. In one embodiment, the control valve has multiple work sections. In step of the method, the hydraulic system is activated. In another step, an actuation command for at least one of the work sections is received, for example from a human-to-machine interface. Subsequently, the method may include generating a flow demand for the work sections for which an actuation command has been received. The method also includes the step of implementing at least one of a first, second, third, and fourth leak detection and isolation protocol to detect and isolate a leak between the pump and the control valve assembly, a leak between the reservoir and the control valve assembly and a leak between the at least one work circuit and the control valve assembly.

Abstract: A method for actuating a bypass control valve assembly of a fluid system includes receiving a first input signal at an electronic control unit. The first input signal is related to an active position of a direction control valve that is in fluid communication with a fluid pump and a fluid actuation device. The directional control valve includes a neutral position that provides fluid communication between a fluid inlet port of the directional control valve and a fluid outlet port of the directional control valve. A second input signal is received at the electronic control unit. The second input signal is related to the rotational speed of the fluid pump. The second input signal is compared to a limit. A drain valve of a bypass valve assembly is actuated so that fluid communication between the fluid pump and a fluid reservoir through the bypass valve assembly is blocked.

Abstract: A pump system includes a closed-loop fluid circuit and an open-loop fluid circuit. The closed-loop fluid circuit includes a motor for rotating a first component connected to the closed-loop fluid circuit. A closed-loop pump drives the motor up to a first maximum rotational speed. The open-loop fluid circuit includes an open-loop pump for driving a second component connected to the open-loop fluid circuit. A control circuit includes a control valve for switching the outflow from the open-loop pump. The control valve selectively connects the open-loop pump to the closed-loop fluid circuit and simultaneously disconnects the open-loop pump from the open-loop fluid circuit. When the open-loop pump is connected to the closed-loop circuit, the closed-loop pump and the open-loop pump drive the motor at a second rotational speed greater than the first maximum rotational speed.

Abstract: A method of detecting a fluid leak in a hydraulic fluid circuit includes preventing fluid from entering the circuit when an actual outlet flow rate from a pump is positive while a requested outlet flow rate to a hydraulic machine is zero. An outlet port of a variable displacement port can be selectively blocked, while in a fixed displacement pump (FDP) fluid can be diverted from the outlet port to a secondary fluid circuit. The actual outlet flow rate can be measured using a flow sensor or a swash plate angle depending on the pump design. A hydraulic fluid circuit includes a hydraulic machine, a pump, a valve at an outlet port of the pump, and a controller. The controller determines the requested flow rate, and actuates the valve to prevent fluid from entering the circuit whenever the actual outlet flow rate is positive during zero requested flow rate.

Abstract: A method for actuating a bypass control valve assembly of a fluid system includes receiving a first input signal at an electronic control unit. The first input signal is related to an active position of a direction control valve that is in fluid communication with a fluid pump and a fluid actuation device. The directional control valve includes a neutral position that provides fluid communication between a fluid inlet port of the directional control valve and a fluid outlet port of the directional control valve. A second input signal is received at the electronic control unit. The second input signal is related to the rotational speed of the fluid pump. The second input signal is compared to a limit. A drain valve of a bypass valve assembly is actuated so that fluid communication between the fluid pump and a fluid reservoir through the bypass valve assembly is blocked.

Abstract: A method of detecting a fluid leak in a hydraulic fluid circuit includes preventing fluid from entering the circuit when an actual outlet flow rate from a pump is positive while a requested outlet flow rate to a hydraulic machine is zero. An outlet port of a variable displacement port can be selectively blocked, while in a fixed displacement pump (FDP) fluid can be diverted from the outlet port to a secondary fluid circuit. The actual outlet flow rate can be measured using a flow sensor or a swash plate angle depending on the pump design. A hydraulic fluid circuit includes a hydraulic machine, a pump, a valve at an outlet port of the pump, and a controller. The controller determines the requested flow rate, and actuates the valve to prevent fluid from entering the circuit whenever the actual outlet flow rate is positive during zero requested flow rate.