Patents by Inventor Philip James Scalzo

Philip James Scalzo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10024533
    Abstract: A coal combustion process is described using cleaned coal and processed biomass to reduce adverse by-products in a coal combusting apparatus including the reduction of carbon dioxide by at least 50 volume %. The coal feedstock comprises an aggregate blend of cleaned coal and processed biomass. The biomass feedstock comprises processed biomass pellets. The total energy density is predetermined and can be similar to the coal component or higher than the coal component. The intracellular salt in the processed biomass is at least 60 wt % less for the processed organic-carbon-containing feedstock used to make the processed biomass pellets than that of the starting un-processed processed organic-carbon-containing feedstock. The cleaned coal has a sulfur content that is 50 wt % less than that of un-cleaned coal before it passed through the coal-cleaning sub-system.
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: July 17, 2018
    Assignee: CTP Biotechnology LLC
    Inventors: Douglas M Van Thorre, Carleton Drew Tait, Michael L Catto, Philip James Scalzo
  • Publication number: 20180195017
    Abstract: A process for making a renewable processed biochar pellet composition made with a pelletizing sub-system followed with a heating sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and an intracellular water-soluble salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a pelletizing sub-system and then into a heating sub-system to result in renewable processed biochar pellets having an energy density of at least 21 MMBTU/ton (24 GJ/MT), a water content of less than 10 wt %, and an intracellular water-soluble salt content that is decreased by at least 60 wt % on a dry basis for the processed organic-carbon-containing feedstock from that of the unprocessed organic-carbon-containing feedstock.
    Type: Application
    Filed: March 5, 2018
    Publication date: July 12, 2018
    Applicant: CTP Biotechnology LLC
    Inventors: Douglas M. Van Thorre, Carleton Drew Tait, Michael L. Catto, Philip James Scalzo
  • Patent number: 10018355
    Abstract: A coal combustion process is described using coal feedstock and processed biomass feedstock to reduce adverse by-products in a coal combusting apparatus including the reduction of carbon dioxide by at least 50 volume %. The coal feedstock is selected from coal, a coal substitute processed biomass, or an aggregate blend of coal and processed biomass. The biomass feedstock comprises processed biomass pellets.
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: July 10, 2018
    Assignee: CTP Biotechnology, LLC
    Inventors: Carleton Drew Tait, Douglas M Van Thorre, Michael L Catto, Philip James Scalzo
  • Publication number: 20180187113
    Abstract: A processed biomass/coal blended compact aggregate composition made with a blending sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system and low energy coal is described. Renewable biomass feedstock passed through a beneficiation sub-system to produce a processed biomass with an energy density of at least 17 MMBTU/ton (19 GJ/MT), a water content of below at least 20 wt % and an intracellular water-soluble salt that is at least 60% below that of unprocessed organic-carbon-containing feedstock on a dry basis. Low energy un-cleaned coal is sized and passed through a coal cleaning sub-system to result in cleaned low energy coal having an energy density of less than 21 MMBTU/ton (24 GJ/MT) and a content of sulfur that is at least 50 wt % below that of the content of sulfur in the coal before it passed through the coal cleaning sub-system.
    Type: Application
    Filed: February 23, 2018
    Publication date: July 5, 2018
    Inventors: Douglas M Van Thorre, Carleton Drew Tait, Michael L. Catto, Philip James Scalzo
  • Patent number: 9909078
    Abstract: A processed pyrolysis oil composition, a renewable liquid fuel, having a high energy density, low water content and a more neutral pH, and made with an oxygen-starved microwave sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and water-soluble salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a substantially microwave-transparent reaction chamber. A microwave source emits microwaves which are directed through the microwave-transparent wall of the reaction chamber to impinge on the feedstock within the reaction chamber. The microwave source may be rotated relative to the reaction chamber. The feedstock is subjected to microwaves until the desired reaction occurs to produce a liquid processed pyrolysis oil fuel.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: March 6, 2018
    Assignee: Biomass Energy Enhancements, LLC
    Inventors: Douglas M Van Thorre, Carleton Drew Tait, Michael L Catto, Philip James Scalzo
  • Publication number: 20180002622
    Abstract: A process for making a biochar composition by passing renewable organic-carbon-containing feedstock through a beneficiation sub-system to reduce water content followed by introducing beneficiated feedstock into an oxygen-deficient thermal sub-system to result in renewable processed biochar having an energy density of at least 17 MMBTU/ton (20 GJ/MT) a water content of less than 10 wt %, and water-soluble salt that is decreased by at least 60 wt % on a dry basis from that of the unprocessed organic-carbon-containing feedstock.
    Type: Application
    Filed: August 31, 2017
    Publication date: January 4, 2018
    Inventors: Michael L Catto, Carleton Drew Tait, Douglas M Van Thorre, Philip James Scalzo
  • Publication number: 20170314758
    Abstract: A process for making biochar from a processed organic-carbon-containing feedstock is described. The processed feedstock is introduced into a substantially microwave-transparent reaction chamber. A microwave source emits microwaves which are directed through the microwave-transparent wall of the reaction chamber to impinge on the feedstock within the reaction chamber. The microwave source may be rotated relative to the reaction chamber. The feedstock is subjected to microwaves until the desired reaction occurs to produce a solid processed biochar fuel.
    Type: Application
    Filed: July 12, 2017
    Publication date: November 2, 2017
    Applicant: Biomass Energy Enhancements LLC
    Inventors: Carleton Drew Tait, Douglas M. Van Thorre, Michael L. Catto, Philip James Scalzo
  • Patent number: 9796940
    Abstract: A renewable processed biomass pellet composition made with a pelletizing sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and water-soluble intracellular salt reduction of at least 60 % from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a pelletizing sub-system to result in renewable processed biomass pellets having an energy density of at least 17 MMBTU/ton (20 GJ/MT) a water content of less than 20 wt %, and water-soluble intracellular salt content that is decreased by at least 60 wt % on a dry basis for the processed organic-carbon-containing feedstock from that of the unprocessed organic-carbon-containing feedstock, and made with 40 % less energy than expended to make current biomass pellets.
    Type: Grant
    Filed: February 16, 2015
    Date of Patent: October 24, 2017
    Assignee: Biomass Energy Enhancements, LLC
    Inventors: Carleton Drew Tait, Douglas M Van Thorre, Michael L Catto, Philip James Scalzo
  • Patent number: 9702548
    Abstract: A co-firing process is described using cleaned coal and processed biomass to reduce adverse by-products in a coal combusting apparatus. The coal feedstock comprises an aggregate blend of cleaned coal and processed biomass. The biomass feedstock comprises processed biomass pellets. The total energy density is predetermined and can be similar to the coal component or higher than the coal component. The intracellular salt in the processed biomass is at least 60 wt % less for the processed organic-carbon-containing feedstock used to make the processed biomass pellets than that of the starting un-processed processed organic-carbon-containing feedstock. The cleaned coal has a sulfur content that is 50 wt % less than that of un-cleaned coal before it passed through the coal-cleaning sub-system.
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: July 11, 2017
    Assignee: Biomass Energy Enhancements, LLC
    Inventors: Philip James Scalzo, Carleton Drew Tait, Doug M Van Thorre, Michael L Catto
  • Patent number: 9701918
    Abstract: Systems and methods for producing processed organic-carbon-containing feedstock from an unprocessed carbon-containing feedstock are described. Unprocessed feedstock is introduced into and transported through at least one reaction chamber. The reaction chamber is configured for each feedstock to produce processed feedstock having a water-soluble intracellular salt reduction of at least 50 percent from that of unprocessed organic-carbon-containing feedstock and a water content of less than 40 percent.
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: July 11, 2017
    Assignee: Biomass Energy Enhancements, LLC
    Inventors: Carleton Drew Tait, Douglas M Van Thorre, Michael L Catto, Philip James Scalzo
  • Patent number: 9683738
    Abstract: A co-firing process is described using coal and processed biomass to reduce adverse by-products in a coal combusting apparatus. The coal feedstock is selected from coal, a coal substitute processed biomass, or an aggregate blend of coal and processed biomass. The biomass feedstock comprises processed biomass pellets. The total energy density is predetermined and can be similar to the coal component or higher than the coal component. The intracellular salt in the processed biomass is at least 60 wt % less for the processed organic-carbon-containing feedstock used to make the processed biomass pellets than that of the starting un-processed processed organic-carbon-containing feedstock.
    Type: Grant
    Filed: February 17, 2015
    Date of Patent: June 20, 2017
    Assignee: Biomass Energy Enhancements, LLC
    Inventors: Michael L Catto, Carleton Drew Tait, Doug M Van Thorre, Philip James Scalzo
  • Publication number: 20170145331
    Abstract: Methods for producing processed organic-carbon-containing feedstock from an unprocessed organic-carbon-containing feedstock are described. Unprocessed feedstock is introduced into and transported through at least one reaction chamber. The reaction chamber is configured for each feedstock to produce processed feedstock having a water-soluble salt reduction of at least 60 percent from that of unprocessed organic-carbon-containing feedstock and a water content of less than 20 percent.
    Type: Application
    Filed: January 26, 2017
    Publication date: May 25, 2017
    Applicant: Biomass Energy Enhancements LLC
    Inventors: Philip James Scalzo, Carleton Drew Tait
  • Publication number: 20170121620
    Abstract: A renewable processed biomass pellet composition made with a pelletizing sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and water-soluble intracellular salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a pelletizing sub-system to result in renewable processed biomass pellets having an energy density of at least 17 MMBTU/ton (20 GJ/MT) a water content of less than 20 wt %, and water-soluble intracellular salt content that is decreased by at least 60 wt % on a dry basis for the processed organic-carbon-containing feedstock from that of the unprocessed organic-carbon-containing feedstock, and made with 40% less energy than expended to make current biomass pellets.
    Type: Application
    Filed: January 12, 2017
    Publication date: May 4, 2017
    Applicant: Biomass Energy Enhancements LLC
    Inventors: Carleton Drew Tait, Douglas M. Van Thorre, Michael L. Catto, Philip James Scalzo
  • Patent number: 9593447
    Abstract: Systems and methods for producing processed organic-carbon-containing feedstock from an unprocessed carbon-containing feedstock are described. Unprocessed feedstock is introduced into and transported through at least one reaction chamber. The reaction chamber is configured for each feedstock to produce processed feedstock having a water-soluble salt reduction of at least 60 percent from that of unprocessed organic-carbon-containing feedstock and a water content of less than 20 percent.
    Type: Grant
    Filed: June 16, 2014
    Date of Patent: March 14, 2017
    Assignee: Biomass Energy Enhancements, LLC
    Inventors: Philip James Scalzo, Carleton Drew Tait
  • Publication number: 20160326444
    Abstract: A processed pyrolysis oil composition, a renewable liquid fuel, having a high energy density, low water content and a more neutral pH, and made with an oxygen-starved microwave sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and water-soluble salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a substantially microwave-transparent reaction chamber. A microwave source emits microwaves which are directed through the microwave-transparent wall of the reaction chamber to impinge on the feedstock within the reaction chamber. The microwave source may be rotated relative to the reaction chamber. The feedstock is subjected to microwaves until the desired reaction occurs to produce a liquid processed pyrolysis oil fuel.
    Type: Application
    Filed: July 20, 2016
    Publication date: November 10, 2016
    Inventors: Douglas M. Van Thorre, Carleton Drew Tait, Michael L. Catto, Philip James Scalzo
  • Publication number: 20160298046
    Abstract: A low energy processed biomass/coal blended compact aggregate composition made with a blending sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system and low energy coal is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and an intracellular water-soluble salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis.
    Type: Application
    Filed: February 17, 2015
    Publication date: October 13, 2016
    Applicant: BIOMASS ENERGY ENHANCEMENTS LLC
    Inventors: Carleton Drew Tait, Douglas M. Van Thorre, Michael L. Catto, Philip James Scalzo
  • Patent number: 9422481
    Abstract: A processed pyrolysis oil composition, a renewable liquid fuel, having a high energy density, low water content and a more neutral pH, and made with an oxygen-starved microwave sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and water-soluble salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a substantially microwave-transparent reaction chamber. A microwave source emits microwaves which are directed through the microwave-transparent wall of the reaction chamber to impinge on the feedstock within the reaction chamber. The microwave source may be rotated relative to the reaction chamber. The feedstock is subjected to microwaves until the desired reaction occurs to produce a liquid processed pyrolysis oil fuel.
    Type: Grant
    Filed: July 1, 2014
    Date of Patent: August 23, 2016
    Inventors: Douglas M Van Thorre, Carleton Drew Tait, Michael L Catto, Philip James Scalzo
  • Publication number: 20160097157
    Abstract: Systems and methods for producing processed organic-carbon-containing feedstock from an unprocessed carbon-containing feedstock are described. Unprocessed feedstock is introduced into and transported through at least one reaction chamber. The reaction chamber is configured for each feedstock to produce processed feedstock having a water-soluble salt reduction of at least 60 percent from that of unprocessed organic-carbon-containing feedstock and a water content of less than 20 percent.
    Type: Application
    Filed: June 16, 2014
    Publication date: April 7, 2016
    Inventors: Philip James Scalzo, Carleton Drew Tait
  • Publication number: 20160010017
    Abstract: A processed biomass/coal blended compact aggregate composition made with a blending sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system and high energy coal is described. Renewable biomass feedstock passed through a beneficiation sub-system to produce a processed biomass with an energy density of at least 17 MMBTU/ton (19 GJ/MT), a water content of below at least 20 wt % and an intracellular water-soluble salt that is at least 60% below that of unprocessed organic-carbon-containing feedstock on a dry basis. High energy un-cleaned coal is sized and passed through a coal cleaning sub-system to result in cleaned high energy coal having an energy density of at least 21 MMBTU/ton (24 GJ/MT) and a content of sulfur that is at least 50 wt % less than that of the content of sulfur in the coal before it passed through the coal cleaning sub-system.
    Type: Application
    Filed: February 17, 2015
    Publication date: January 14, 2016
    Applicant: BIOMASS ENERGY ENHANCEMENTS LLC
    Inventors: Philip James Scalzo, Carleton Drew Tait, Douglas M. Van Thorre, Michael L. Catto
  • Publication number: 20160010015
    Abstract: A renewable processed biochar pellet composition made with a pelletizing sub-system followed with a heating sub-system from a processed organic-carbon-containing feedstock made with a beneficiation sub-system is described. Renewable biomass feedstock passed through a beneficiation sub-system to reduce water content to below at least 20 wt % and an intracellular water-soluble salt reduction of at least 60% from that of unprocessed organic-carbon-containing feedstock on a dry basis. The processed feedstock is introduced into a pelletizing sub-system and then into a heating sub-system to result in renewable processed biochar pellets having an energy density of at least 21 MMBTU/ton (24 GJ/MT), a water content of less than 10 wt %, and an intracellular water-soluble salt content that is decreased by at least 60 wt % on a dry basis for the processed organic-carbon-containing feedstock from that of the unprocessed organic-carbon-containing feedstock.
    Type: Application
    Filed: February 16, 2015
    Publication date: January 14, 2016
    Applicant: BIOMASS ENERGY ENHANCEMENTS LLC
    Inventors: Douglas M. Van Thorre, Carleton Drew Tait, Michael L. Catto, Philip James Scalzo